Top 10 Cowboy hat factory in the World 2025

Are you on the hunt for the perfect cowboy hat? With so many factories out there, finding the right one can feel overwhelming. Discovering the top manufacturers not only ensures quality but also helps you stand out in style. Dive into our comparison and find your ideal hat today!

Atwood Hat Company | The hat that cowboys wear.

Product Details: Atwood Hat Company offers a variety of cowboy hats including straw, palm leaf, felt, and kids’ hats, all made with quality and care.

Technical Parameters:
– 4 3/4″ Crown, 4 1/2″ Brim, 7″ Front Flange for The Calgary Rodeo straw hat
– Custom felt hats can be hand shaped to exact specifications

Application Scenarios:
– Everyday wear for cowboys and outdoor enthusiasts
– Rodeo events and other outdoor activities

Pros:
– Superior quality and durability
– Handmade in Texas with attention to detail

Cons:
– Not the fastest production method
– Limited availability of certain styles

Home | Serratelli Hat Company

Product Details: Serratelli Hat Company specializes in fur felt western hats, crafted with a dedication to craftsmanship and tradition since 1878.

Technical Parameters:
– 100X Pure Beaver
– Meticulously crafted by over 50 skilled artisans

Application Scenarios:
– Western events
– Everyday wear

Pros:
– High-quality materials
– Rich family legacy and tradition

Cons:
– Limited availability in retail locations
– Higher price point due to craftsmanship

Master Hatters of Texas

Product Details: Wholesale western hats with personalized private labels for businesses.

Technical Parameters:
– Made in the USA
– Customizable to meet demographic needs

Application Scenarios:
– Retail sales
– Promotional events

Pros:
– High-quality craftsmanship
– Legacy of excellence since 1968

Cons:
– Limited information on specific hat styles
– Potentially higher cost for customization

Custom & In-Stock Cowboy Hats | Greeley Hat Works

Product Details: Custom and in-stock cowboy hats handcrafted in Colorado, available in various styles including felt, straw, and fashion hats.

Technical Parameters:
– Production Time Frame: 4-8 Months
– Materials: Beaver felt, straw, and other quality materials

Application Scenarios:
– Everyday wear for outdoor activities
– Fashion accessory for themed events or gatherings

Pros:
– Handmade with uncompromising quality and personalization options
– Wide variety of styles and accessories available

Cons:
– Long production time for custom hats
– Higher price point compared to mass-produced hats

JW Custom Hats – Custom hats since 1853

Product Details: Custom felt hats crafted by JW Custom Hats, available in various styles and fits.

Technical Parameters:
– High-quality felt material
– Custom design options

Application Scenarios:
– Everyday wear
– Special occasions

Pros:
– High-quality craftsmanship
– Customizable to fit personal style

Cons:
– Limited time offers
– In-store purchase only for certain discounts

Home – American Hat Company

Product Details: American Hat Company offers a range of handmade cowboy hats, including felt hats, straw hats, Tuf Cooper hats, and 5″ brim hats, all crafted in Bowie, Texas.

Technical Parameters:
– 1000X hats made of pure belly beaver blended with mink
– Double-lacquered and double-pressed straw hats

Application Scenarios:
– Western fashion and culture events
– Rodeos and outdoor activities

Pros:
– High quality materials and craftsmanship
– Customizable shapes and sizes

Cons:
– Potentially higher price point due to handmade nature
– Limited availability in certain regions

Bollman Hat Company | Since 1868

Product Details: Bollman Hat Company offers a variety of hat brands including Helen Kaminski, Bailey of Hollywood, Kangol, and more, focusing on quality and style since 1868.

Technical Parameters:
– Employee-owned company
– Established in 1868

Application Scenarios:
– Fashion accessories
– Outdoor activities

Pros:
– High-quality craftsmanship
– Wide range of styles

Cons:
– Potentially higher price point
– Limited availability in some regions

Montana Hat Company – Custom cowboy hats made in the USA

Product Details: Custom felt cowboy hats handmade in the USA, tailored to individual specifications with options for shape, fit, and accessories.

Technical Parameters:
– 100% beaver fur felt
– Genuine leather sweatbands and satin liners

Application Scenarios:
– For cowboys and ranchers
– For actors and film productions

Pros:
– High-quality materials and craftsmanship
– Customizable designs to fit personal style

Cons:
– Potentially higher cost due to customization
– Limited availability during winter hours

16 Best Cowboy Hat Brands: Find Top Quality Hat Companies

Product Details: High-quality cowboy hats handcrafted in the USA, made from premium materials with attention to detail.

Technical Parameters:
– Material: Straw, Felt, Leather
– Sizes: Various sizes available

Application Scenarios:
– Gardening
– Hiking
– Ranch work
– Rodeo events
– Fashion wear

Pros:
– Durable and long-lasting
– Variety of styles and materials

Cons:
– Can be expensive
– May require specific care

JW Brooks Custom Hats | West’s Most Iconic Custom Cowboy Hat

Product Details: JW Brooks Custom Hats are tailored to fit your lifestyle, whether competing in the arena or enjoying a night on the town. They are designed for both men and women and are made by a true artist and craftsman.

Technical Parameters:
– Custom fit
– Available in various styles and colors

Application Scenarios:
– Rodeo events
– Casual outings

Pros:
– Best fitting custom hats
– Globally available

Cons:
– Limited information on specific materials
– Pricing details not provided

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Comparison Table

Company	Product Details	Pros	Cons	Website
Atwood Hat Company	The hat that cowboys wear.	Atwood Hat Company offers a variety of cowboy hats including straw, palm leaf, felt, and kids’ hats, all made with quality and care.	– Superior quality and durability – Handmade in Texas with attention to detail	– Not the fastest production method – Limited availability of certain styles
Home	Serratelli Hat Company	Serratelli Hat Company specializes in fur felt western hats, crafted with a dedication to craftsmanship and tradition since 1878.	– High-quality materials – Rich family legacy and tradition	– Limited availability in retail locations – Higher price point due to craftsmanship
Master Hatters of Texas	Wholesale western hats with personalized private labels for businesses.	– High-quality craftsmanship – Legacy of excellence since 1968	– Limited information on specific hat styles – Potentially higher cost for customization	masterhatters.com
Custom & In-Stock Cowboy Hats	Greeley Hat Works	Custom and in-stock cowboy hats handcrafted in Colorado, available in various styles including felt, straw, and fashion hats.	– Handmade with uncompromising quality and personalization options – Wide variety of styles and accessories available	– Long production time for custom hats – Higher price point compared to mass-produced hats
JW Custom Hats – Custom hats since 1853	Custom felt hats crafted by JW Custom Hats, available in various styles and fits.	– High-quality craftsmanship – Customizable to fit personal style	– Limited time offers – In-store purchase only for certain discounts	www.jwrhats.com
Home – American Hat Company	American Hat Company offers a range of handmade cowboy hats, including felt hats, straw hats, Tuf Cooper hats, and 5″ brim hats, all crafted in Bowie,…	– High quality materials and craftsmanship – Customizable shapes and sizes	– Potentially higher price point due to handmade nature – Limited availability in certain regions	americanhat.net
Bollman Hat Company	Since 1868	Bollman Hat Company offers a variety of hat brands including Helen Kaminski, Bailey of Hollywood, Kangol, and more, focusing on quality and style sinc…	– High-quality craftsmanship – Wide range of styles	– Potentially higher price point – Limited availability in some regions
Montana Hat Company – Custom cowboy hats made in the USA	Custom felt cowboy hats handmade in the USA, tailored to individual specifications with options for shape, fit, and accessories.	– High-quality materials and craftsmanship – Customizable designs to fit personal style	– Potentially higher cost due to customization – Limited availability during winter hours	montanapeaks.net
16 Best Cowboy Hat Brands: Find Top Quality Hat Companies	High-quality cowboy hats handcrafted in the USA, made from premium materials with attention to detail.	– Durable and long-lasting – Variety of styles and materials	– Can be expensive – May require specific care	americanhatmakers.com
JW Brooks Custom Hats	West’s Most Iconic Custom Cowboy Hat	JW Brooks Custom Hats are tailored to fit your lifestyle, whether competing in the arena or enjoying a night on the town. They are designed for both m…	– Best fitting custom hats – Globally available	– Limited information on specific materials – Pricing details not provided

Frequently Asked Questions (FAQs)

What materials are cowboy hats typically made from?

Cowboy hats are commonly made from felt, straw, or leather. Felt hats are often crafted from wool or rabbit fur, providing warmth and durability. Straw hats are lightweight and breathable, perfect for warm weather. Leather hats offer a rugged look and can be quite durable, making them a favorite for outdoor activities.

How can I tell if a cowboy hat is of good quality?

To determine the quality of a cowboy hat, check the material, craftsmanship, and fit. High-quality hats will have a smooth finish, even stitching, and a comfortable fit. Look for brands with a good reputation and read reviews to ensure you’re getting a well-made product.

What sizes do cowboy hats come in?

Cowboy hats come in a variety of sizes, typically measured in inches or by hat size (small to extra-large). To find your size, measure the circumference of your head just above the ears and eyebrows. Most manufacturers provide size charts to help you choose the perfect fit.

How do I care for my cowboy hat?

Caring for your cowboy hat involves regular cleaning and proper storage. Use a soft brush to remove dust and dirt, and avoid exposing it to excessive moisture. Store your hat in a cool, dry place, preferably in a hat box to maintain its shape. For felt hats, consider using a hat protector spray for added durability.

Can I customize my cowboy hat?

Yes, many factories offer customization options for cowboy hats. You can choose different materials, colors, and styles, as well as add personal touches like initials or decorative bands. Contact the factory directly to discuss your ideas and see what options are available for your custom hat.