The Ultimate Guide to Generator Fuel Tank Plastics

Generator fuel tanks are often overlooked components that play a crucial role in ensuring a generator’s reliability and efficiency. Whether you’re powering your home during an outage or using a generator in remote locations, the right fuel tank can make all the difference. In this in-depth guide, we will explore the various types of generator fuel tanks made from plastic, their applications, features, and benefits to help you make an informed decision.

Type of Fuel Tank Capacity Applications Key Features Common Brands
GS-0444 7 Gallons Portable generators Extended run, includes grommet Sears Craftsman, Briggs and Stratton
Z-GS-0795-AP 22 Gallons DeVilbiss and Excell generators Reinforced sidewalls, limited lifetime warranty DeVilbiss, Excell
GS-0795 7 Gallons Various private label generators Includes grommet DAPC, Powerback
Replacement Fuel Tanks 6.5 Gallons Generac and other OEM parts OEM specific, durable Generac
Universal Fuel Tanks 7 Gallons Multiple generator models Versatile fit Various manufacturers

Understanding Generator Fuel Tanks

Generator fuel tanks are designed to store fuel, which powers the generator. They come in various sizes, materials, and shapes to cater to different types of generators. The most common material used for fuel tanks is plastic due to its lightweight nature and resistance to rust and corrosion.

Why Choose Plastic Fuel Tanks?

Plastic fuel tanks offer several advantages over metal tanks:

  • Weight: Plastic is significantly lighter than metal, making it easier to transport and install.
  • Corrosion Resistance: Unlike metal tanks, plastic tanks do not rust, ensuring longevity.
  • Cost-Effectiveness: Generally, plastic fuel tanks are more affordable than their metal counterparts.
  • Versatility: They can be molded into various shapes and sizes, accommodating different generator models.

Types of Plastic Generator Fuel Tanks

There are several types of plastic fuel tanks available in the market, each designed for specific applications.

GS-0444 7 Gallon Fuel Tank

GS-0444 FUEL TANK PLASTIC 7 GALLON - Allparts Equipment and Accessories

The GS-0444 is a widely-used plastic extended-run fuel tank that can hold up to 7 gallons. It is compatible with many portable generators sold under various private labels, including brands like Sears Craftsman and Briggs and Stratton.

Z-GS-0795-AP DeVilbiss Extended Run Fuel Tank

For those requiring a larger capacity, the Z-GS-0795-AP offers an impressive 22-gallon capacity. Its reinforced sidewalls and new seam design provide enhanced durability, making it an excellent choice for demanding applications.

GS-0795 Replacement Fuel Tank

Similar in capacity to the GS-0444, the GS-0795 is another popular choice for various generators. It includes a grommet for easy installation, making it a convenient replacement option.

Universal Fuel Tanks

Universal fuel tanks are designed to fit multiple generator models, providing flexibility and ease of use. These tanks generally have a capacity of around 7 gallons and are suitable for diverse applications.

Key Features to Consider

When selecting a generator fuel tank, consider the following features:

Capacity

Choose a tank with a capacity that suits your generator’s fuel consumption needs. Larger tanks may be more convenient for extended use but can add weight.

Material Quality

Opt for high-quality plastic that can withstand various environmental conditions. Look for tanks made from UV-resistant materials to prevent degradation from sunlight.

Compatibility

Z-GS-0795-AP DeVilbiss Extended Run Plastic Gas Fuel Tank

Ensure the fuel tank is compatible with your generator model. Brands like www.allpartsinc.com and www.generatormagic.com offer a wide range of options that cater to different generator types.

Warranty

A warranty can offer peace of mind. Tanks like the Z-GS-0795-AP come with a limited lifetime warranty against material defects, making them a reliable choice.

Technical Features Comparison

Feature GS-0444 Z-GS-0795-AP GS-0795 Universal Tanks
Capacity 7 Gallons 22 Gallons 7 Gallons 7 Gallons
Material Plastic Reinforced Plastic Plastic Plastic
Warranty No Limited Lifetime No Varies
Compatibility Multiple Brands DeVilbiss, Excell Multiple Brands Universal
Weight Lightweight Moderate Lightweight Lightweight

Maintaining Your Generator Fuel Tank

Proper maintenance of your generator fuel tank will enhance its lifespan and functionality. Here are some tips:

Regular Inspections

Check for signs of wear and tear, including cracks or leaks. Address any issues immediately to prevent fuel loss.

Cleanliness

Keep the tank clean and free from debris. Regularly inspect the fuel for contamination, which can affect your generator’s performance.

Seasonal Maintenance

If you live in an area with harsh winters, ensure to winterize your fuel tank at the end of each season. This includes draining the tank and storing it in a dry, temperature-controlled environment.

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Conclusion

Choosing the right plastic fuel tank for your generator is essential for efficient operation and reliability. With options like the GS-0444, Z-GS-0795-AP, and universal tanks available from various suppliers, you can find the perfect fit for your needs. Consider factors like capacity, material quality, compatibility, and warranty when making your decision. Remember that proper maintenance will prolong the life of your fuel tank, ensuring your generator performs optimally when you need it most.

FAQ

What is the primary function of a generator fuel tank?
The primary function of a generator fuel tank is to store fuel that powers the generator. It ensures a constant supply of fuel, allowing the generator to operate efficiently during power outages or in remote locations.

Are plastic fuel tanks better than metal?
Yes, plastic fuel tanks are generally lighter, resistant to corrosion, and more affordable than metal tanks. They also offer versatility in design, accommodating various generator models.

How do I know if my fuel tank is compatible with my generator?
Check the specifications of both the fuel tank and the generator. Many suppliers, like www.allpartsinc.com, provide compatibility information for their products.

What maintenance is required for a generator fuel tank?
Regular inspections for cracks or leaks, keeping the tank clean, and winterizing it if necessary are key maintenance practices to ensure longevity.

What is the capacity of the GS-0444 fuel tank?
The GS-0444 fuel tank has a capacity of 7 gallons, making it suitable for many portable generators.

Can I use a plastic fuel tank in cold weather?
Yes, plastic fuel tanks can be used in cold weather, but it’s essential to winterize them to prevent fuel from freezing and to avoid damage.

How often should I inspect my generator fuel tank?
It’s advisable to inspect your fuel tank regularly, especially before and after use. More frequent checks may be necessary if the tank is often exposed to harsh conditions.

What should I do if I notice a leak in my fuel tank?
If you detect a leak, stop using the generator immediately, drain the fuel, and replace the tank. Never attempt to patch a leaking tank, as this can be dangerous.

Are there universal fuel tanks available for generators?
Yes, many suppliers, such as www.northerntool.com and www.tractorsupply.com, offer universal fuel tanks designed to fit multiple generator models.

Where can I purchase replacement fuel tanks for generators?
Replacement fuel tanks for generators can be purchased from various online platforms, including www.absolutegenerators.com and www.gensysparts.com, offering a wide selection to meet your needs.