Types and Applications of carbide plate
Carbide plates are high-performance, wear-resistant materials widely used in many industrial applications. They are typically made of tungsten carbide, a hard and dense compound that exhibits excellent toughness, corrosion resistance, and dimensional stability. Here are some types and applications of carbide plates:
1. Solid carbide plates: These are the most common type of carbide plates and are used for cutting tools, drilling bits, and wear parts in the metalworking, woodworking, and mining industries. Solid carbide plates are made by sintering tungsten carbide powder with a binder metal such as cobalt or nickel to form a dense, high-strength material that can withstand extreme heat, abrasion, and impact.
2. Carbide clad plates: These are composite materials consisting of a layer of tungsten carbide bonded to a base metal such as steel, aluminum, or copper. Carbide clad plates are used for wear-resistant and impact-resistant parts such as liners, blades, and cutting edges in the construction, mining, and agricultural industries.
3. Carbide strips and bars: These are narrow, rectangular plates used for cutting tools, knives, and wear parts in the woodworking, paper, and food processing industries. Carbide strips and bars are made by sintering tungsten carbide powder with a fine-grained metal matrix to produce a high-performance cutting edge that lasts much longer than conventional steel blades.
4. Micro-grain carbide plates: These are carbide plates made from ultra-fine tungsten carbide powder with a grain size smaller than 1 micron. Micro-grain carbide plates are used for high-speed cutting tools, micro-drills, and dental instruments where precision, sharpness, and durability are critical.
In conclusion, carbide plates are versatile materials with applications in a wide range of industries. They are known for their superior wear resistance, toughness, and dimensional stability, making them an ideal choice for high-performance cutting, drilling, and wear parts.
Benefits and Feature of Utilizing carbide plate
Carbide plates are a type of cutting tool that is made from tungsten carbide materials. They have several features and benefits that make them ideal for a wide range of industrial applications. Below are some of the characteristics of carbide plates and why they are the preferred choice for many industrial processes.
High Hardness and Strength
Carbide plates have incredibly high hardness and strength, making them ideal for applications that require cutting through tough materials such as metals, plastics, and wood. The carbide’s high hardness ensures that the cutting edge remains sharp and maintains its cutting capacity even after prolonged use, delivering precision and accuracy.
Wear Resistance
Carbide plates have high wear resistance, meaning they can withstand high levels of friction and wear without degrading or wearing out quickly. This makes them ideal for applications such as drilling holes, milling, and turning, where materials such as metal alloys require cutting and shaping.
Heat Resistance
Tungsten carbide has a high melting point, which makes carbide plates resistant to high-temperature environments commonly encountered in industrial processes. Their ability to withstand high temperatures without deforming or melting makes them ideal for high-speed cutting processes and metal cutting.
Corrosion Resistance
Carbide plates are corrosion-resistant, making them suitable for use in harsh and corrosive environments. This characteristic is vital, especially for cutting tools that are frequently exposed to fluids that could damage or corrode them.
Long-lasting
Carbide plates are incredibly durable and long-lasting, which reduces downtime spent on maintenance and replacement. This makes them cost-effective in the long run, especially for large-scale industrial processes that require frequent cutting of tough materials.
In summary, carbide plates have numerous benefits and features that make them ideal for cutting tough materials in industrial processes. These include high hardness and strength, wear resistance, heat resistance, corrosion resistance, and long-lasting durability, making them a go-to choice for various industrial applications.
The Process of carbide plate
Carbide plates are made from a combination of tungsten carbide and cobalt. The process starts with selecting the correct proportions of tungsten carbide powder and cobalt powder. The powders are mixed in a ball mill until a homogeneous mixture is formed.
The next step is to press the mixed powders into a compact shape using a hydraulic press. This process is crucial in order to ensure the carbide plate meets the necessary specifications. The pressed plates are then placed into a sintering furnace at a temperature of approximately 1400°C. During the sintering process, the cobalt acts as a binder holding the tungsten carbide particles together, creating a solid carbide plate.
After sintering, the plates undergo a grinding process to remove any excess material and achieve a precise size and shape. This step involves the use of diamond grinding wheels to ensure a high level of precision. The plates are then polished to produce a smooth surface finish.
The final step involves quality control inspection to ensure that the carbide plates meet the required standards. This includes density measurement, hardness testing, and visual inspection.
The resulting carbide plates are highly durable and wear-resistant, making them ideal for industrial cutting and drilling applications. Carbide plates are used in a wide range of applications, including mining, oil and gas exploration, and metalworking.
How to use carbide plate
Carbide plates are used in various industrial applications where cutting, drilling, and shaping of hard materials are necessary. These plates are made of a hard, wear-resistant material that can withstand high temperatures and pressures. Carbide plates are used in a wide range of industries, including toolmaking, metalworking, construction, and mining. They are primarily used in machining operations where traditional tooling would wear out quickly.
To use a carbide plate, you will need to prepare the workpiece and the equipment accordingly. The first step is to make sure that the workpiece is securely clamped in place. This will prevent it from moving or vibrating during the machining process. The next step is to select the appropriate carbide plate for the job. This will depend on the material being worked on, the desired finish, and the type of machining operation being performed.
Once you have selected the carbide plate, you can begin the machining process. Carbide plates can be used for cutting, drilling, and shaping operations, including turning, milling, and grinding. The process will typically involve positioning the carbide plate in the cutting tool holder or chuck, and then slowly moving the tool into the workpiece. The speed and feed rate will depend on the type of machining operation and the material being worked on.
One of the primary advantages of using carbide plates is their durability. They are designed to resist wear and tear, which means that they can last much longer than traditional tooling. However, they do require some maintenance to ensure that they perform optimally. This may include sharpening the cutting edges, cleaning the tooling, and replacing any damaged or worn components.
In summary, carbide plates are an essential part of many industrial processes. They are used primarily in machining operations where hard and abrasive materials need to be shaped, cut, or drilled. To use a carbide plate effectively, it is important to select the appropriate tooling, set up the equipment correctly, and maintain the tooling regularly. With proper care and attention, carbide plates can perform reliably for many years, making them a valuable asset in any manufacturing or construction operation.
carbide plate Manufacturer,Supplier and Wholesale
As a leading carbide plate manufacturer, supplier, and wholesaler, we specialize in providing high-quality products for a range of industries. Our carbide plates are made from high-grade materials, ensuring that they offer exceptional durability, toughness, and resistance to wear and tear.
We offer a wide range of carbide plates in various shapes and sizes, including square, rectangular, and circular, to meet the specific needs of our clients. Our products are available in different grades, such as tungsten carbide, titanium carbide, and silicon carbide, among others. We maintain a strict quality control process to ensure that our products meet the highest industry standards.
Our carbide plates are used in a range of industries, including mining, construction, manufacturing, and aerospace. They are designed to withstand high-stress environments, making them ideal for heavy-duty applications. Our products are also suitable for use in cutting tools, wear parts, and other critical components.
As a carbide plate manufacturer, supplier, and wholesaler, we strive to provide our clients with the best possible products and services. We have a team of experienced professionals who are dedicated to ensuring that our clients receive the highest level of support throughout the purchasing process. We work closely with our clients to understand their specific needs and requirements and provide tailored solutions that meet their unique needs.
In conclusion, our commitment to quality and customer satisfaction sets us apart as a leading carbide plate manufacturer, supplier, and wholesaler. We are dedicated to providing our clients with the highest quality products and services to help them achieve their business goals. Contact us today to learn more about our products and how we can help you.
carbide plate Price
Carbide plates, also known as tungsten carbide plates, are widely used in the manufacturing industry for their high strength and durability. These plates are made of tungsten carbide materials and are often used for cutting and shaping metals, wood, plastics, and other hard materials.
The price of a carbide plate can vary depending on several factors, including the size, thickness, and quality of the plate. Generally, larger plates and thicker plates will cost more than smaller and thinner plates. The quality of the plate also affects the price, with higher-quality plates costing more.
The average price of a carbide plate ranges from $50 to $500, with some specialty plates costing even more. However, it’s important to note that buying a cheaper plate doesn’t always mean sacrificing quality. Many affordable carbide plates are still high-quality and can perform just as well as more expensive plates.
When shopping for a carbide plate, it’s important to consider your specific needs and usage. If you only plan on using the plate for occasional DIY projects, a more affordable option may suit your needs just fine. However, if you need a carbide plate for industrial applications that require heavy use, it may be worth investing in a higher-quality plate that will last longer.
Overall, the price of a carbide plate can vary greatly, but with some research and thoughtful consideration, you can find a plate that fits your budget and meets your needs.
FAQ sourcing carbide plate manufacturer from China with multiple answers
Q: What is carbide plate?
A: Carbide plate is a type of high-performance material made of tungsten carbide and cobalt. It is known for its exceptional hardness, wear resistance, and toughness.
Q: How does carbide plate differ from other materials?
A: Carbide plate is much harder than steel, making it ideal for use in applications where extreme wear resistance is required. It also maintains its hardness and performance properties at high temperatures.
Q: Why source carbide plate from China?
A: China is a major global producer of carbide plate due to its abundance of raw materials and low manufacturing costs. Additionally, many Chinese manufacturers have honed their skills and expertise in producing high-quality carbide plates.
Q: What should I look for in a Chinese carbide plate manufacturer?
A: Look for a manufacturer with a track record of producing high-quality carbide plates and a comprehensive quality control process. Additionally, ensure they have the ability to produce custom sizes and shapes and are able to offer competitive pricing.
Q: Can I customize the size and shape of the carbide plate?
A: Yes, most Chinese carbide plate manufacturers are able to produce custom sizes and shapes to meet specific application requirements.
Q: How do I ensure the quality of the carbide plate is up to standard?
A: Look for a manufacturer with a comprehensive quality control process and certifications such as ISO 9001. Additionally, request product samples and test their performance in your application before placing a bulk order.
Q: What is the typical lead time for carbide plate orders from China?
A: Lead times vary depending on the manufacturer and order volume but generally range from 2-8 weeks.
Q: What is the recommended method of shipping?
A: Typically, carbide plates are shipped by sea. However, if the order is urgent, air shipping may be available for an additional cost.
Q: What is the payment process for carbide plate orders?
A: Payment terms vary between manufacturers but typically require a down payment or deposit to begin production, with the balance due upon shipment. Payment methods such as wire transfer or PayPal are commonly accepted.