Are you curious about the best air jet mill suppliers in the market? Understanding the top factories can save you time and money while ensuring you get high-quality products. Discover the advantages of choosing the right supplier. Keep reading to find out which factories stand out from the rest!
Air Jet Mill | Air Jet Milling Machine – Rieco
Product Details: Air Jet Mill is designed for ultra-fine grinding of hygroscopic, heat sensitive, and explosive materials, achieving particle sizes from 0.4 microns to 15 microns depending on the product’s properties.
Technical Parameters:
– Diameter options: 12, 16, 20, 24, 30, 36 inches
– Capacity: 20-100 kg/hr to 350-700 kg/hr depending on the model
– Max grind air flow: 455 to 2345 m3/hr
Application Scenarios:
– Grinding of heat-sensitive materials
– Micronizing hygroscopic and explosive materials
Pros:
– No contamination and no heat generation during grinding
– Easy cleaning and maintenance
Cons:
– Limited to specific materials based on physical and chemical properties
– Initial setup cost may be high
Air Jet Mill Manufacturers/Supplies | Capsule Machinery Suppliers – SREENEX
Product Details: AirJet Mill for dry material size reduction using high-speed compressed air jets.
Technical Parameters:
– Model: SAJM 50, Estimated Capacity: 0.05 – 1 Kg/Hr, Air CFM: 25
– Model: SAJM 100, Estimated Capacity: 1 – 5 Kg/Hr, Air CFM: 50
– Model: SAJM 200, Estimated Capacity: 5 – 50 Kg/Hr, Air CFM: 110
– Model: SAJM 300, Estimated Capacity: 10 – 200 Kg/Hr, Air CFM: 250
– Model: SAJM 400, Estimated Capacity: 20 – 350 Kg/Hr, Air CFM: 400
– Fineness Range: Below 10 Microns or finer.
Application Scenarios:
– Manufacture of drugs and pharmaceuticals
– Processing of organic and inorganic chemicals
– Production of pigments and food color synthetic dyes
– Grinding of minerals and pesticides
– Handling of heat sensitive materials
Pros:
– No moving parts, eliminating contamination from external grinding media.
– No additional heat generated during grinding, ideal for heat sensitive materials…
– High precision and consistency in size reduction.
Cons:
– Potential limitations in processing very large quantities at once.
– Initial setup and operational costs may be higher compared to traditional mills.
Jet Mill – Promas Engineering Pvt. Ltd.
Product Details: Jet Mill is a micronizer used for milling powder particles through pressurized air or nitrogen, achieving particle sizes of 0.2 to 5 microns or coarse ground to 400 mesh.
Technical Parameters:
– Models available: Pneumatic bag shaking model, Reverse pulse jet model, Isolator…
– Particle size distribution controlled by adjusting pressure and feed rate.
Application Scenarios:
– Manufacture of drugs and pharmaceuticals.
– Production of organic and inorganic pigments, food color synthetic dyes, and ele…
Pros:
– Improves absorption capacity of drugs, reducing dosage requirements.
– Achieves a significant increase in surface area, enhancing reaction times for ch…
Cons:
– Potentially high initial investment for advanced models.
– Requires careful handling and maintenance to ensure optimal performance.
Jet Mill sales and supplys. Grind to less than 5µm – Glen Mills
Product Details: A jet mill, or fluid energy mill, grinds material by using a high speed jet of compressed air or inert gas to impact particles into each other. It can output particles below a certain size while continuing to mill larger particles, resulting in a narrow size distribution. Particles can be separated from the gas stream by cyclonic separation.
Technical Parameters:
– Size reduction to 10 microns and below
– No moving parts – utilizes compressed air or other suitable gases
Application Scenarios:
– Pharmaceutical industry for heat-sensitive materials
– Research and development for fine powder milling
Pros:
– High milling efficiency with customizable particle size
– No moving parts reduces maintenance needs
Cons:
– May require specialized knowledge for optimal operation
– Initial setup costs may be high
EMCO Engineering – API Manufacturing Equipment | Air Jet Mill
Product Details: EMCO Engineering specializes in AIR JET MILL for fine powder processing, offering various models with different liner options such as PTFE, Ceramic, Hastelloy, and Tungsten carbide coating.
Technical Parameters:
– Micronizing effect through supersonic speed acceleration of particles
– Suitable for thermal sensitive materials
Application Scenarios:
– Pharmaceutical powder processing
– Chemical and foodstuff drying
Pros:
– High precision and reliability in fine grinding
– Custom solutions available for unique processing needs
Cons:
– Potentially high initial investment cost
– Requires specialized knowledge for operation and maintenance
Jet Milling | Material Milling – AVEKA
Product Details: Jet Milling services using Fluidized Bed Jet Mill for fine particle size reduction of various materials.
Technical Parameters:
– Minimum run quantity for DPM-1: 20 kg, DPM-2: 90 kg
– Typical throughput for DPM-1: 35-60 kg/hr, DPM-2: 90-180 kg/hr
Application Scenarios:
– Milling of ceramics and polymers
– Processing of abrasive and temperature-sensitive products
Pros:
– Efficient milling with low energy consumption
– Precise top-size control with narrow size distribution
Cons:
– Not suitable for wet, sticky, or elastic materials
– Minimum quantity for trial runs may be a barrier for small-scale testing
Fluidized Bed Opposed Air Jet Mill – EPIC Powder Machinery
Product Details: Fluidized Bed Opposed Air Jet Mill is suitable for grinding materials with high hardness, high purity, and high added value. It incorporates dense phase micronization using turbulent, free jets in combination with high efficiency centrifugal air classification within a common housing.
Technical Parameters:
– Feeding Size: <1 to <3 mm depending on model
– Production Capacity: 0.3~10 kg/h to 4000~12000 kg/h depending on model
– Particle Size (D97): 1~150 μm depending on model
– Air Consumption: 3 to 240 m³/min depending on model
– Air Pressure: 0.6~1 Mpa
Application Scenarios:
– Grinding of heat-sensitive and low-melting materials
– Micronization of various chemicals, polymers, ceramics, and other friable materi…
Pros:
– Low-temperature pulverization without medium, suitable for heat-sensitive materi…
– Control particle sizes precisely with narrow size distributions
Cons:
– Requires compressed air supply for operation
– Potentially higher initial investment compared to traditional milling methods
Jet Mills – Hosokawa Alpine
Product Details: Jet mills (also called air jet mills) utilize a gas stream to crush and grind particles without mechanical grinding tools, achieving ultra-fine grinding suitable for dry and very hard materials.
Technical Parameters:
– Fineness down to d97 = 1 µm
– Uses compressed air as grinding gas
Application Scenarios:
– Industrial powder production for mineral flour, talc, silica, or pesticides
– Pharmaceutical applications for low contamination medicines
Pros:
– No wear from mechanical grinding tools, suitable for very hard materials
– Contamination-free grinding, ideal for high-purity materials
Cons:
– May require high energy consumption for certain materials
– Not suitable for materials that are sensitive to heat
Jet Milling Equipment | Particle Processing – AVEKA
Product Details: AVEKA CCE designs, builds, and sells fluidized bed jet mills custom to your milling needs. The mills achieve fine particle sizes at high throughput with narrow particle size distribution, capable of sizes as fine as 1 micron.
Technical Parameters:
– Air Flow: 150 – 1500 scfm
– Drive: 5 – 25 HP
Application Scenarios:
– Ideal for toners, abrasives, powder coatings, and other fine powder applications…
– Used in industries such as additive manufacturing, aerospace, and food processin…
Pros:
– Achieves ultra-fine particle sizes efficiently compared to other milling methods…
– Built with wear-resistant surfaces and components, minimizing wear.
Cons:
– Not suitable for wet, sticky, or elastic materials.
– Requires feasibility trials to predict material response.
M-50 Micronizer | Air Jet Mill Micronizer | Midas Microtech
Product Details: Midas M-50 Mikronizer, designed for precision micronization in formulation trials, capable of micronizing batches as small as 5 grams.
Technical Parameters:
– Micronization of batches as small as 5 grams
– Customizable feeding options: Volumetric Screw Feeder and Vibratory Feeder
Application Scenarios:
– Research and Development labs for pharmaceutical formulation trials
– Micronization of toxic and potent Active Pharmaceutical Ingredients (APIs)
Pros:
– Ensures precise Particle Size Distribution (PSD)
– Versatile feeding solutions enhance operational flexibility
Cons:
– Limited to small batch sizes for initial trials
– May require additional equipment for larger scale production
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Comparison Table
| Company | Product Details | Pros | Cons | Website |
|---|---|---|---|---|
| Air Jet Mill | Air Jet Milling Machine – Rieco | Air Jet Mill is designed for ultra-fine grinding of hygroscopic, heat sensitive, and explosive materials, achieving particle sizes from 0.4 microns to… | – No contamination and no heat generation during grinding – Easy cleaning and maintenance | – Limited to specific materials based on physical and chemical properties – Initial setup cost may be high |
| Air Jet Mill Manufacturers/Supplies | Capsule Machinery Suppliers – SREENEX | AirJet Mill for dry material size reduction using high-speed compressed air jets. | – No moving parts, eliminating contamination from external grinding media. – No additional heat generated during grinding, ideal for heat sensitive ma… | – Potential limitations in processing very large quantities at once. – Initial setup and operational costs may be higher compared to traditional mills… |
| Jet Mill – Promas Engineering Pvt. Ltd. | Jet Mill is a micronizer used for milling powder particles through pressurized air or nitrogen, achieving particle sizes of 0.2 to 5 microns or coarse… | – Improves absorption capacity of drugs, reducing dosage requirements. – Achieves a significant increase in surface area, enhancing reaction times for… | – Potentially high initial investment for advanced models. – Requires careful handling and maintenance to ensure optimal performance. | www.promasengineers.com |
| Jet Mill sales and supplys. Grind to less than 5µm – Glen Mills | A jet mill, or fluid energy mill, grinds material by using a high speed jet of compressed air or inert gas to impact particles into each other. It can… | – High milling efficiency with customizable particle size – No moving parts reduces maintenance needs | – May require specialized knowledge for optimal operation – Initial setup costs may be high | www.glenmills.com |
| EMCO Engineering – API Manufacturing Equipment | Air Jet Mill | EMCO Engineering specializes in AIR JET MILL for fine powder processing, offering various models with different liner options such as PTFE, Ceramic, H… | – High precision and reliability in fine grinding – Custom solutions available for unique processing needs | – Potentially high initial investment cost – Requires specialized knowledge for operation and maintenance |
| Jet Milling | Material Milling – AVEKA | Jet Milling services using Fluidized Bed Jet Mill for fine particle size reduction of various materials. | – Efficient milling with low energy consumption – Precise top-size control with narrow size distribution | – Not suitable for wet, sticky, or elastic materials – Minimum quantity for trial runs may be a barrier for small-scale testing |
| Fluidized Bed Opposed Air Jet Mill – EPIC Powder Machinery | Fluidized Bed Opposed Air Jet Mill is suitable for grinding materials with high hardness, high purity, and high added value. It incorporates dense pha… | – Low-temperature pulverization without medium, suitable for heat-sensitive materi… – Control particle sizes precisely with narrow size distribution… | – Requires compressed air supply for operation – Potentially higher initial investment compared to traditional milling methods | www.epic-powder.com |
| Jet Mills – Hosokawa Alpine | Jet mills (also called air jet mills) utilize a gas stream to crush and grind particles without mechanical grinding tools, achieving ultra-fine grindi… | – No wear from mechanical grinding tools, suitable for very hard materials – Contamination-free grinding, ideal for high-purity materials | – May require high energy consumption for certain materials – Not suitable for materials that are sensitive to heat | www.hosokawa-alpine.com |
| Jet Milling Equipment | Particle Processing – AVEKA | AVEKA CCE designs, builds, and sells fluidized bed jet mills custom to your milling needs. The mills achieve fine particle sizes at high throughput wi… | – Achieves ultra-fine particle sizes efficiently compared to other milling methods… – Built with wear-resistant surfaces and components, minimizing… | – Not suitable for wet, sticky, or elastic materials. – Requires feasibility trials to predict material response. |
| M-50 Micronizer | Air Jet Mill Micronizer | Midas Microtech | Midas M-50 Mikronizer, designed for precision micronization in formulation trials, capable of micronizing batches as small as 5 grams. | – Ensures precise Particle Size Distribution (PSD) – Versatile feeding solutions enhance operational flexibility |
Frequently Asked Questions (FAQs)
What is an air jet mill and how does it work?
An air jet mill is a type of milling equipment that uses high-velocity air jets to grind materials into fine powders. It works by accelerating particles through a nozzle, causing them to collide with each other and break down into smaller sizes. This method is effective for achieving precise particle size and is commonly used in industries like pharmaceuticals and food processing.
What are the advantages of using an air jet mill?
Air jet mills offer several benefits, including the ability to produce ultra-fine particles without heat generation, which helps preserve sensitive materials. They also provide a narrow particle size distribution, making them ideal for applications requiring high purity and consistency. Additionally, they are energy-efficient and have low maintenance needs.
How do I choose the right air jet mill supplier?
When selecting an air jet mill supplier, consider their experience, product quality, and customer service. Look for suppliers with a solid reputation in the industry, positive customer reviews, and a range of milling options to suit your needs. It’s also helpful to inquire about their technical support and after-sales services.
What industries commonly use air jet mills?
Air jet mills are widely used in various industries, including pharmaceuticals, food and beverage, chemicals, and materials science. They are particularly beneficial for grinding delicate materials, such as active pharmaceutical ingredients (APIs), food additives, and specialty chemicals, where maintaining purity and particle size is crucial.
Can air jet mills handle different materials?
Yes, air jet mills are versatile and can handle a wide range of materials, including hard, brittle, and soft substances. They can efficiently process powders from metals to polymers and organic compounds. However, it’s essential to consult with your supplier to ensure compatibility with specific materials and to optimize the milling process for your application.