The Ultimate Guide to Ohio Broach & Machine Company
The Ohio Broach & Machine Company is a prominent player in the engineering and manufacturing sector, specializing in broaching machines, cutting tools, and related services. Established in 1956, the company has built a strong reputation for delivering precision and quality in broaching solutions. This guide aims to provide an in-depth look at the various aspects of broaching, including types, applications, technical specifications, and more, to help you understand the pivotal role Ohio Broach plays in the industry.
Types and Applications of Broaching Machines
| Type of Broaching Machine | Description | Applications |
|---|---|---|
| Vertical Broaching Machine | Operates by moving the broach vertically | Used for parts that require vertical cuts |
| Horizontal Broaching Machine | Moves horizontally; suitable for larger parts | Ideal for long, flat components |
| Combination Broaching Machine | Offers both vertical and horizontal broaching | Versatile for various production needs |
| CNC Broaching Machine | Computer-controlled for precision work | High-accuracy applications in various industries |
| Production Broaching Machine | Designed for mass production | Efficient for large volume runs |
History of Ohio Broach & Machine Company
The Ohio Broach & Machine Company was founded by Charles P. Van De Motter in a modest four-car garage in Cleveland, Ohio. The company’s early focus was on the design and manufacturing of broach tooling. As demand grew, they moved to larger facilities and expanded their offerings to include custom broaching equipment and services. Today, the company operates from Willoughby, Ohio, with over 50,000 square feet of manufacturing space and a workforce of about 35 employees.
Key Products and Services
Ohio Broach & Machine Company offers a wide range of products and services tailored to various industries. Their core offerings include:
- Broaching Machines: Available in vertical, horizontal, and combination formats, suitable for diverse applications.
- Cutting Tools: Custom-designed tools made from a variety of materials for precision cutting.
- Contract Production Broaching: Specialized services for clients needing production runs.
- Rebuilding and Repair Services: Comprehensive support for existing broaching equipment, ensuring longevity and performance.
- Tool Sharpening and Reconditioning: Services that extend the life of broaching tools and improve efficiency.
Industries Served
Ohio Broach & Machine Company caters to multiple industries, reflecting their versatile capabilities. The primary sectors include:
- Automotive: Providing broaching solutions for components like gears and shafts.
- Aerospace: Manufacturing precision parts critical for safety and performance.
- Defense: Ensuring reliability and durability in critical military applications.
- Medical: Creating components for surgical instruments and medical devices.
- Oil and Gas: Supporting the extraction and processing industries with reliable broaching solutions.
Technical Features of Broaching Machines
| Feature | Vertical Broaching | Horizontal Broaching | CNC Broaching | Combination Broaching |
|---|---|---|---|---|
| Cutting Speed | Moderate | High | Very High | Variable |
| Material Compatibility | Soft Metals | Hard Metals | All Materials | Various |
| Setup Time | Moderate | High | Low | Moderate |
| Production Volume | Short to Medium Runs | High Volume | Medium to High Volume | Variable |
| Precision | Moderate | High | Very High | Variable |
Innovations and Advancements
The Ohio Broach & Machine Company is committed to continuous improvement and innovation. They have implemented advanced manufacturing processes, including CNC technology, to enhance precision and efficiency. Their ISO-9001 certification ensures that their products meet international quality standards, making them a trusted choice for industries requiring high-quality broaching solutions.
Customer Engagement and Support
At Ohio Broach & Machine Company, customer satisfaction is paramount. They provide comprehensive support, including:
- Consultation Services: Expert advice for clients on selecting the right machines and tools.
- Technical Support: Ongoing assistance for troubleshooting and maintenance.
- Training Programs: Educating clients on best practices in broaching to maximize efficiency.
Related Video
Conclusion
The Ohio Broach & Machine Company has established itself as a leader in the broaching industry by providing high-quality machines, tools, and services. With a rich history, diverse product offerings, and a commitment to innovation, they serve critical sectors such as automotive, aerospace, and medical. Their dedication to customer support ensures that clients receive the best solutions tailored to their needs.
FAQ
What is broaching?
Broaching is a machining process that uses a specialized tool called a broach to remove material from a workpiece. It is commonly used for creating precise shapes such as keyways, splines, and other complex geometries.
What materials can be broached?
Ohio Broach & Machine Company can work with a variety of materials, including metals like aluminum, brass, bronze, stainless steel, and carbon steel, as well as non-metallic materials like graphite and hard rubber.
How does CNC broaching differ from traditional broaching?
CNC broaching utilizes computer-controlled machines for precise cutting. This allows for complex shapes and higher accuracy compared to traditional manual broaching methods.
What industries does Ohio Broach serve?
Ohio Broach serves multiple industries, including automotive, aerospace, medical, defense, agricultural, and oil and gas, providing tailored solutions to meet their specific needs.
What services does Ohio Broach offer for existing machines?
They provide a range of support services, including rebuilding, repair, and sharpening of broaches, ensuring that existing equipment operates efficiently and effectively.
How can I contact Ohio Broach & Machine Company?
You can reach them through their website at www.ohiobroach.com, where you can find contact information and further details about their products and services.
What is the significance of ISO-9001 certification?
ISO-9001 certification signifies that the company meets international standards for quality management systems, ensuring consistent product quality and customer satisfaction.
What is the typical lead time for custom broaching machines?
Lead times can vary based on the complexity of the machine and current workload, but Ohio Broach typically provides estimates during the consultation process.
Can Ohio Broach handle large production volumes?
Yes, Ohio Broach is well-equipped to handle both short runs and large production volumes, making them a versatile choice for various manufacturing needs.
What types of broaching machines are available?
Ohio Broach offers vertical, horizontal, combination, and CNC broaching machines, each designed for specific applications and production requirements.
