The Ultimate Guide to Clipper Split Seals Sizes
Clipper split seals are essential components in various industrial applications, providing effective sealing solutions for rotary shafts. They are specifically designed to minimize downtime during installation and maintenance, making them a popular choice across multiple sectors. This guide delves into the different types of Clipper split seals, their sizes, applications, features, and much more. By providing comprehensive information, we aim to equip you with the knowledge needed to make informed decisions regarding your sealing requirements.
Comparison of Clipper Split Seals
| Seal Type | Material | Applications | Size Range | Installation Method | Performance Features |
|---|---|---|---|---|---|
| JM Clipper | Non-metallic composite | Oil, grease, dust sealing | 0.250″ to 65″ | Easy tap-in with mallet | Corrosion-resistant, flexible |
| RUP/RPD | Elastomeric lip | Fluid-lubricated applications | 10,000+ sizes available | Split for field replacement | Best retention, easy installation |
| Solid Seal | Traditional materials | Original machinery builds | Custom sizes available | Requires disassembly | Standard performance, may need tooling |
| High-Performance | Advanced elastomers | High-temperature applications | Custom sizes available | Varies by design | Enhanced lip loading, suitable for extremes |
Types of Clipper Split Seals
JM Clipper Seals
The JM Clipper seals are designed using a non-metallic composite that enhances their performance, particularly in harsh environments. The flexible aramid fiber casing eliminates the risk of damage during installation, unlike traditional metal-cased seals. These seals are ideal for applications where cleanliness and ease of installation are paramount, making them suitable for oil, grease, and dust sealing.
RUP/RPD Styles
RUP and RPD styles offer split designs that can be installed without disassembling the equipment. This feature significantly reduces downtime and labor costs. Available in thousands of sizes, these seals are perfect for various applications, including those with less-than-ideal shaft and bore conditions.
Solid Seals
While solid seals require disassembly for installation, they are a common choice for original machinery builds. They provide reliable sealing but often need specialized installation tools. Solid seals are available in various sizes and materials, catering to industry-specific requirements.
High-Performance Seals
High-performance Clipper seals utilize advanced elastomer compounds designed for extreme conditions. These seals perform well under high temperatures and provide excellent lip loading, making them suitable for demanding applications where standard seals may fail.
Applications of Clipper Split Seals
Oil and Grease Sealing
Clipper split seals are widely used in oil and grease sealing applications. Their ability to maintain integrity in greasy environments makes them a go-to choice for machinery involved in manufacturing and automotive sectors.
Dust Sealing
In environments where dust and debris pose a threat to machinery performance, Clipper seals provide an effective barrier. Their unique design minimizes the entry of contaminants, ensuring smoother operation and prolonging equipment life.
Fluid-Lubricated Applications
For equipment that relies on fluid lubrication, Clipper split seals are designed to handle the pressures and conditions associated with such systems. Their split design allows for easy replacement, maintaining fluid integrity and reducing the risk of leaks.
Key Features of Clipper Split Seals
Easy Installation
One of the standout features of Clipper split seals is their user-friendly installation process. The non-metallic casing simplifies the tapping-in method, reducing the need for specialized tools and minimizing the risk of damage.
Corrosion Resistance
Clipper seals are built to resist rust and corrosion, particularly those with stainless steel springs. This durability ensures that they maintain performance over time, even in challenging environments.
Customization Options
With thousands of sizes and styles available, Clipper seals can be tailored to fit specific applications. This flexibility ensures that users can find a solution that meets their unique needs without compromising quality.
Enhanced Performance
The advanced design of Clipper seals, including features like improved lip loading and better retention, contributes to their longevity and reliability. This performance is crucial in reducing downtime and maintenance costs.
Technical Comparison of Clipper Split Seals
| Feature | JM Clipper | RUP/RPD | Solid Seal | High-Performance |
|---|---|---|---|---|
| Material | Non-metallic composite | Elastomeric | Traditional materials | Advanced elastomers |
| Temperature Resistance | Moderate | Moderate | Standard | High |
| Corrosion Resistance | Excellent | Good | Variable | Excellent |
| Installation Ease | Easy | Easy | Difficult | Moderate |
| Size Availability | 10,000+ sizes | 10,000+ sizes | Custom sizes | Custom sizes |
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Conclusion
In summary, Clipper split seals offer a versatile and effective sealing solution for a variety of applications. Their unique features, such as easy installation, corrosion resistance, and customization options, make them a preferred choice across several industries. Understanding the different types and their applications will enable you to select the right seal for your specific needs, ultimately enhancing machinery performance and reducing maintenance costs.
FAQ
What are Clipper split seals?
Clipper split seals are specialized sealing components designed for rotary shafts. They provide effective sealing against oil, grease, and dust while minimizing the downtime associated with installation and maintenance.
How do I install Clipper split seals?
Installation involves simply tapping the seal into place with a mallet, thanks to their flexible casing. This eliminates the need for specialized tools, making the process straightforward and efficient.
What materials are used in Clipper seals?
Clipper seals are typically made from non-metallic composites, elastomers, or advanced elastomers for high-performance applications. These materials enhance their durability and resistance to environmental factors.
What size options are available for Clipper seals?
Clipper seals are available in thousands of sizes, ranging from 0.250″ to over 65″. Custom sizes can also be requested based on specific application needs.
Can Clipper seals be used in high-temperature environments?
Yes, high-performance Clipper seals are specifically designed to withstand elevated temperatures, making them suitable for demanding applications.
What industries commonly use Clipper split seals?
They are commonly used in the automotive, manufacturing, and machinery sectors, where effective sealing is crucial for performance and reliability.
How do Clipper seals compare to traditional seals?
Clipper seals offer advantages such as easier installation, better corrosion resistance, and a wider range of sizes, making them a more efficient choice compared to traditional seals.
Can I replace traditional seals with Clipper seals?
Yes, Clipper seals can often be used as drop-in replacements for traditional seals, providing they meet the necessary size and application requirements.
Are Clipper seals resistant to chemical exposure?
While many Clipper seals are designed to withstand various chemicals, it’s essential to choose the right material based on the specific chemicals involved in your application.
Where can I purchase Clipper split seals?
Clipper split seals can be found through various suppliers, including websites like www.mcmaster.com, manvillerubber.com, www.espint.com, and many others.