Types and Applications of leaded commercial bronze
Leaded commercial bronze is a popular copper alloy that contains lead as its major component. The addition of lead to the alloy offers excellent machinability, increased wear resistance, and improved corrosion resistance, making it an ideal material for a wide range of applications. Below are some common types and applications of leaded commercial bronze:
1. C93200 (SAE 660) Leaded Tin Bronze: This type of bronze is composed of 81% copper, 6% tin, and 13% lead. It is a strong, corrosion-resistant, and wear-resistant material that is commonly used for sleeve bearings, bushings, and other high-stress applications.
2. C83600 (SAE 40) Leaded Red Brass: This alloy contains 85% copper, 5% tin, 5% lead, and 5% zinc. It is commonly used for fittings, valves, and other plumbing components due to its excellent corrosion resistance, good machinability, and low melting point.
3. C92900 (SAE 640) Leaded High-Strength Yellow Brass: This type of bronze contains 81% copper, 3% tin, 2% lead, and 14% zinc. It has high strength and wear resistance, making it an ideal material for gears, cams, bearings, and other similar applications.
4. C95400 (SAE 64) Aluminum Bronze: This bronze alloy contains 85% copper, 11% aluminum, and 4% iron. It has excellent corrosion resistance and high strength, making it suitable for marine hardware, aircraft parts, and other applications that require high strength and corrosion resistance.
Overall, leaded commercial bronze is a versatile material that can be used in a wide range of applications, including bearings, bushings, plumbing components, gears, and marine hardware. Its excellent machinability, wear resistance, and corrosion resistance make it a popular choice for many industries.
Benefits and Feature of Utilizing leaded commercial bronze
Leaded commercial bronze is a widely used material in industries because of its unique characteristics and benefits. Here are some of the advantages of utilizing leaded commercial bronze:
1. Corrosion resistance: Leaded commercial bronze is highly resistant to corrosion and oxidation. It is an ideal material for use in harsh and corrosive environments.
2. High strength: Leaded commercial bronze possesses high strength and durability, making it suitable for heavy-duty applications.
3. Easy to machine: Leaded commercial bronze is easy to machine and can be shaped into complex designs.
4. Good thermal conductivity: This material has excellent thermal conductivity, which makes it suitable for applications that require efficient heat transfer.
5. Low friction: Leaded commercial bronze has low friction, which makes it ideal for use in bearings, bushings, and other moving parts.
6. Lead content: This material contains lead, which acts as a lubricant, reducing wear and tear on machinery and equipment.
7. Affordable: Leaded commercial bronze is an affordable material, making it accessible to small and large enterprises.
In conclusion, leaded commercial bronze is a versatile material that offers many benefits to different industries. Its unique properties make it an ideal choice for various applications, especially those that require high strength, durability, corrosion resistance, and low friction. Businesses that use leaded commercial bronze in their operations can benefit from its affordability, easy machinability, and excellent thermal conductivity.
The Process of leaded commercial bronze
Leaded commercial bronze is an alloy that is composed of copper, tin, zinc, and lead. It is widely used in the manufacturing of high-quality bearings, gears, fittings, and valves due to its excellent strength, corrosion resistance, and machinability properties.
The process of manufacturing leaded commercial bronze involves the blending of the constituent metals in the desired proportions. The first step involves the melting of copper in a furnace. Then, tin and zinc are added in the required proportion to the molten copper and stirred to obtain a uniform mixture.
Next, lead is added to the mixture. The quantity of lead added is usually between 0.5 to 3%. The addition of lead enhances the machinability of the alloy, making it easier to machine or cast.
The molten alloy is then poured into a mold of the desired shape and size. The mold may be made of sand, graphite, or ceramic, depending on the complexity of the shape and size of the finished product.
After the casting is completed, the product is cooled to room temperature. The surface of the product is then cleaned of any impurities or excess materials. The final product is then ready for use.
In conclusion, the process of manufacturing leaded commercial bronze involves the blending of copper, tin, zinc, and lead in the desired proportion, followed by casting the molten alloy in a mold of the desired shape and size. This process results in a high-quality alloy that possesses excellent strength, machinability, and corrosion resistance properties.
How to use leaded commercial bronze
Leaded commercial bronze refers to a type of bronze alloy that contains a small percentage of lead. It is commonly used in various industries for its unique properties such as high wear resistance, excellent machinability, and good corrosion resistance. Here are some ways to use leaded commercial bronze:
1. Bearings and Bushings: Lead bronze is ideal for manufacturing bearings and bushings that require high durability and low friction. Its self-lubricating properties make it suitable for use in intense conditions such as high-speed machinery and heavy equipment.
2. Marine Applications: Lead bronze is also useful in marine applications, where it is resistant to corrosion in saltwater environments. It is used to manufacture propellers, ship components, and other marine parts.
3. Electrical Components: Leaded commercial bronze is also used in the manufacturing of electrical components such as connectors and contacts. It has good electrical conductivity properties that allow it to conduct electricity efficiently.
4. Sculpture and Decorations: Bronze has aesthetic appeal and is often used to create detailed sculptures, ornaments, and other decorative artworks. Leaded commercial bronze is an excellent selection due to its high malleability and machinability.
5. Jewelry: Lead bronze, due to its coloration, is also used to create jewelry pieces. Though nowadays, it is not commonly used, it has a distinct look and is making a comeback.
To sum up, leaded commercial bronze is a versatile metal that has a multitude of uses. Its unique properties make it ideal for a variety of industries, including marine, electrical, tooling, and art. With correct use and care, items made from leaded commercial bronze are durable and will serve their purpose for a long time.
leaded commercial bronze Manufacturer,Supplier and Wholesale
We are a renowned manufacturer, supplier, and wholesale distributor of leaded commercial bronze. Our company is dedicated to providing our customers with high-quality and value-added products that exceed their expectations. We utilize advanced technology and production methods to create bronze alloys with high lead content suited for commercial applications.
Our leaded commercial bronze is an excellent choice for various applications in industries such as construction, marine, industrial machinery, and electrical equipment. Our alloys have excellent machinability, which makes them ideal for producing intricate parts and components. Additionally, they offer outstanding wear resistance, making them ideal for use in heavy-duty machinery and equipment that experience extended use.
We ensure that our leaded commercial bronze meets all international standards and is of the highest quality. Our production process goes through several quality control checks, from raw material selection to final testing of finished products. Our skilled and qualified team of professionals ensures that our products meet customer specifications and are delivered on time.
As a trusted manufacturer, supplier, and wholesale distributor of leaded commercial bronze, we offer a wide range of products to our customers. We offer our products in various forms, including sheets, rods, bars, billets, and other custom shapes based on customer requirements.
We take pride in our ability to meet our customers’ needs and provide personalized customer support services. We provide technical assistance, product advice, and after-sales support to help our customers make the most of our products.
In conclusion, our leaded commercial bronze is the perfect fit for customers seeking high-quality bronze alloys suitable for use in various commercial applications. We aim to create long-lasting relationships and partnerships with our customers by providing superior-quality products and exceptional customer service.
leaded commercial bronze Price
Leaded commercial bronze is a type of metal alloy that contains copper, tin, and lead as its primary components. It is commonly used in various applications, including plumbing fixtures, marine hardware, and architectural elements. The price of leaded commercial bronze depends on several factors, including the current market demand, availability of raw materials, and manufacturing costs.
According to MetalMiner, the current market price for leaded commercial bronze is around $8.50-$10.00 per pound. However, this price can vary depending on the supplier and quantity purchased. The price may also fluctuate depending on the current market conditions, production volume, and transportation costs.
One of the biggest factors affecting the price of leaded commercial bronze is the cost of raw materials. Copper and tin are the two primary components of this alloy, and their prices can vary depending on the global supply and demand. In recent years, the cost of raw materials has increased due to the growing demand for copper and tin in various industries.
Another factor that can affect the price of leaded commercial bronze is the manufacturing process. The process of melting, casting, and shaping the metal can be costly, depending on the complexity of the design and the size of the finished product. Additionally, the labor costs associated with producing metal products can also play a role in determining the final price.
In conclusion, the price of leaded commercial bronze can vary depending on several factors, including the current market demand, availability of raw materials, manufacturing costs, and transportation costs. Despite these variables, leaded commercial bronze continues to be a popular metal alloy due to its durability, versatility, and aesthetic appeal, making it a valuable commodity in various industrial and architectural applications.
FAQ sourcing leaded commercial bronze manufacturer from China with multiple answers
1. What is leaded commercial bronze?
Leaded commercial bronze is a type of bronze alloy that contains a small amount of lead, typically ranging from 0.5 to 3 percent. The addition of lead improves the castability and machinability of the bronze, making it easier to work with and giving it better cutting and lubricating qualities.
2. What are the applications of leaded commercial bronze?
Leaded commercial bronze is commonly used in the manufacturing of bearings, gears, valves, pumps, and other mechanical components that require high strength, wear resistance, and low friction. It is also used in the production of decorative items like statues, sculptures, and architectural elements.
3. How can I find a reliable leaded commercial bronze manufacturer in China?
There are several ways to find a reliable leaded commercial bronze manufacturer in China. You can search online directories and B2B platforms like Alibaba, Made-in-China, and Global Sources. You can also attend trade shows and exhibitions in China that feature metalworking and manufacturing industries, such as the Canton Fair and the China International Industry Fair.
4. What factors should I consider when choosing a leaded commercial bronze manufacturer in China?
When choosing a leaded commercial bronze manufacturer in China, you should consider factors like their production capacity, quality control measures, certifications, lead time, pricing, and customer service. It is also important to conduct a factory audit or inspection to ensure that their facilities and processes meet your standards and requirements.
5. Can I get a sample of leaded commercial bronze from a manufacturer in China?
Yes, most leaded commercial bronze manufacturers in China offer samples to their customers. However, you may need to pay for the sample and shipping costs. It is also a good idea to ask for a test report or certificate of analysis to verify the composition and properties of the sample.