Your Comprehensive Guide to Machine Tool Builders Inc.
Machine Tool Builders Inc. (MTB) has established itself as a leader in the gear machining and rebuilding industry since its inception in 1995. With a commitment to quality and customer satisfaction, MTB has become a trusted source for a wide range of machine rebuilding services and new machine offerings for fine and medium pitch cylindrical gears. This guide aims to provide a comprehensive overview of what Machine Tool Builders Inc. has to offer, including its products, services, and unique capabilities.
Comparison of Machine Tool Types and Applications
| Machine Tool Type | Application | Key Features |
|---|---|---|
| Gear Hobbing Machine | Cutting gears with precision | High accuracy, various gear sizes |
| Gear Shaping Machine | Shaping internal and external gears | Versatile, ideal for complex gear shapes |
| Form Grinding Machine | Finishing gears to fine tolerances | Superior surface finish, efficient operation |
| CNC Machining Center | High precision machining of various materials | Automation, versatility in production |
| Laser Cutting Machine | Cutting complex shapes without contact | High precision, minimal waste |
| Vertical Machining Center | Multi-tasking machining operations | Space-efficient, capable of various operations |
| Electrical Discharge Machine (EDM) | Creating intricate designs | Precision machining without mechanical stress |
Overview of Machine Tool Builders Inc.
Founded in Illinois, Machine Tool Builders Inc. has grown from a machine tool service organization to a premier supplier for the gear manufacturing industry. Recent years have seen MTB expand its product offerings to include world-class new machine brands, catering to the needs of both OEMs and end-users.
Services Offered by MTB
Machine Rebuilding
MTB specializes in the rebuilding of various gear manufacturing machines, ensuring they operate at peak efficiency. This service includes complete disassembly, inspection, and reassembly, utilizing high-quality components.
Recontrols
The recontrol service focuses on upgrading the electronic controls of existing machines. This process enhances machine performance and capabilities, adapting older machines to modern production requirements.
Technical Support
MTB provides extensive technical support for machine tool users. This includes troubleshooting, maintenance advice, and operational training, ensuring that clients can maximize their equipment’s performance.
Product Offerings
New Gear Machines
MTB now offers a selection of new machines designed for efficiency and precision in gear production. These machines are equipped with cutting-edge technology to meet the evolving demands of the industry.
Specialty Tools
In addition to machines, MTB provides a range of specialty tools designed for specific applications in gear manufacturing. These tools are engineered to enhance productivity and quality.
Spare Parts
The availability of spare parts is crucial for maintaining operational efficiency. MTB stocks a comprehensive inventory of parts for various machine types, ensuring minimal downtime for clients.
Technical Features of MTB Products
| Feature | Gear Hobbing Machine | Gear Shaping Machine | Form Grinding Machine | CNC Machining Center |
|---|---|---|---|---|
| Precision | ±0.001 mm | ±0.002 mm | ±0.001 mm | ±0.005 mm |
| Speed | Up to 1000 RPM | Variable | Up to 800 RPM | Up to 5000 RPM |
| Power Consumption | 10-50 kW | 5-30 kW | 7-40 kW | 5-20 kW |
| Automation Level | Semi-automated | Manual | Fully automated | Fully automated |
Innovative Technologies at MTB
MTB leverages modern technology to enhance its service offerings. The integration of advanced software for machine diagnostics and performance tracking allows for proactive maintenance and optimization of machine capabilities.
Client Testimonials
Clients have praised MTB for its commitment to quality and customer service. Many have noted improvements in their production capabilities after utilizing MTB’s rebuilding and recontrol services.
Related Video
Conclusion
Machine Tool Builders Inc. stands as a hallmark of quality in the gear manufacturing sector. With a comprehensive range of services, innovative technologies, and a commitment to customer satisfaction, MTB is well-equipped to meet the diverse needs of its clients. The company’s focus on rebuilding and modernizing machines ensures that clients can maintain a competitive edge in their operations.
FAQ
What types of machines does Machine Tool Builders Inc. specialize in?
MTB specializes in gear hobbing machines, gear shaping machines, form grinding machines, and CNC machining centers among others.
What services does MTB provide?
MTB offers machine rebuilding, recontrols, technical support, and provides new gear machines and specialty tools.
How long has Machine Tool Builders Inc. been in business?
MTB has been operational since 1995, building a strong reputation in the machine tool industry.
What is the benefit of machine rebuilding?
Rebuilding extends the life of existing machines, enhances performance, and can be more cost-effective than purchasing new machines.
Where can I find more information about MTB’s products?
You can find detailed information on their website at machinetoolbuilders.com.
Does MTB offer support for older machines?
Yes, MTB provides technical support and recontrol services for older machines to enhance their capabilities.
What industries does MTB serve?
MTB primarily serves the gear manufacturing sector, catering to OEMs and end-users.
Are spare parts available for MTB machines?
Yes, MTB stocks a comprehensive inventory of spare parts for various machine types to minimize downtime.
Can MTB help with custom machinery needs?
Yes, MTB’s engineering team can assist with custom solutions tailored to specific production requirements.
Is there a warranty on MTB’s services?
MTB offers warranties on their rebuilding services, ensuring customer satisfaction and confidence in their work.