The Ultimate Guide to Ohio Broach and Machine
Ohio Broach & Machine Co. is a prominent name in the broaching industry, renowned for its innovative broaching machines and cutting tools. Understanding the various types of broaching machines, their applications, and technical specifications can help businesses make informed decisions for their manufacturing processes. This guide aims to provide a comprehensive overview of Ohio Broach & Machine, its products, and how they fit into the broader machinery landscape.
Types of Broaching Machines and Their Applications
| Type of Broaching Machine | Description | Applications |
|---|---|---|
| Horizontal Broaching Machine | Designed for flat and angular surfaces. | Automotive, aerospace, and general engineering. |
| Vertical Broaching Machine | Ideal for deep holes and complex shapes. | Tool and die making, and precision machining. |
| Internal Broaching Machine | Used for internal broaching of parts. | Manufacturing of gears, bushings, and sleeves. |
| Keyway Broaching Machine | Specifically designed for creating keyways. | Used in the production of shafts and pulleys. |
| Surface Broaching Machine | Focuses on producing flat surfaces with high precision. | Applications in mold making and surface finishing. |
Understanding Broaching Technology
Broaching is a machining process that utilizes a toothed tool, called a broach, to remove material. This process is highly efficient and can achieve complex shapes with high precision. Ohio Broach & Machine has been at the forefront of this technology, providing a range of solutions that cater to various industries.
Advantages of Broaching
- High Efficiency: Broaching machines can remove large amounts of material quickly, making them ideal for high-volume production.
- Precision: The use of a broach allows for tight tolerances and high surface finishes.
- Versatility: Different types of broaching machines can be adapted for various applications, from automotive components to intricate aerospace parts.
Common Applications of Ohio Broach Machines
Ohio Broach machines are used across multiple sectors, including:
- Automotive Industry: For machining gears, shafts, and other critical components.
- Aerospace Engineering: In the production of parts requiring high strength and precision.
- General Manufacturing: For a wide array of components that demand intricate designs.
Technical Features of Ohio Broach Machines
| Feature | Description |
|---|---|
| Broaching Speed | Varies based on machine type; typically between 5-50 feet per minute. |
| Stroke Length | Commonly ranges from 12 to 60 inches. |
| Tooling Compatibility | Compatible with various broach types and sizes. |
| Automation Capability | Options for manual, semi-automatic, and fully automatic operations. |
| Maintenance Requirements | Generally low; routine checks ensure optimal performance. |
Key Products and Innovations
Ohio Broach & Machine offers a variety of products tailored to meet the needs of its customers. Some of the key products include:
Broaching Machines
These machines are designed for various broaching applications, ensuring precision and efficiency. Models vary by size and capability, catering to different industry requirements.
Cutting Tools
Ohio Broach manufactures a range of cutting tools that are essential for effective broaching. These tools are designed for durability and precision, ensuring high-quality results.
Holders and Fixtures
To enhance the broaching process, Ohio Broach provides holders and fixtures that secure workpieces during machining. This ensures stability and accuracy throughout the operation.
Customer Support and Service
Ohio Broach & Machine is committed to providing excellent customer support, including:
- On-site Service: Trained technicians are available to assist with machine repairs and maintenance.
- Spare Parts Supply: A full range of spare parts for all Ohio Broach machines is available to minimize downtime.
- Technical Support: Expert guidance on broaching processes and machine operation is readily accessible.
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Conclusion
Ohio Broach & Machine Co. stands as a leader in the broaching industry, offering a diverse range of machines and tools that cater to various manufacturing needs. With a focus on efficiency, precision, and customer support, Ohio Broach continues to innovate and adapt to the changing demands of the market. Whether in the automotive or aerospace sector, their products provide reliable solutions for complex machining challenges.
FAQ
What types of broaching machines does Ohio Broach offer?
Ohio Broach offers several types of broaching machines, including horizontal, vertical, internal, keyway, and surface broaching machines. Each type is designed for specific applications and materials.
What industries use Ohio Broach machines?
Ohio Broach machines are widely used in the automotive, aerospace, and general manufacturing industries, among others. These machines help produce precise components critical to these sectors.
Can I get replacement parts for Ohio Broach machines?
Yes, spare parts for Ohio Broach machines are available through various suppliers, including Broaching Machine Specialties, which has a large inventory of parts.
What is the average lifespan of a broaching machine?
The lifespan of a broaching machine can vary based on usage and maintenance but typically ranges from 10 to 30 years with proper care.
Are Ohio Broach machines automated?
Ohio Broach machines can be operated in manual, semi-automatic, and fully automatic modes, providing flexibility based on production needs.
How do I maintain my Ohio Broach machine?
Routine maintenance checks, lubrication of moving parts, and timely replacement of worn components are essential for keeping your machine in optimal condition.
Where can I find support for Ohio Broach machines?
Support for Ohio Broach machines can be found through their official website, www.ohiobroach.com, and through authorized service providers.
What types of cutting tools does Ohio Broach manufacture?
Ohio Broach manufactures a variety of cutting tools designed for use with their broaching machines, ensuring high precision and durability.
Is training available for operating Ohio Broach machines?
Yes, Ohio Broach provides training for operators to ensure they are well-versed in the use and maintenance of their machines.
How do I contact Ohio Broach for inquiries?
You can contact Ohio Broach through their official website, www.ohiobroach.com, or by reaching out to customer support via the contact information provided there.