Ultimate Guide to Broaching Machines: Insights into Ohio Broach & Machine
Broaching machines are essential tools in the manufacturing industry, utilized for cutting complex shapes and profiles in materials. Known for their precision and efficiency, these machines find applications across various sectors, including automotive, aerospace, and general manufacturing. This guide aims to provide an in-depth exploration of broaching machines, particularly focusing on Ohio Broach & Machine’s legacy and offerings, while also comparing it with competitors.
Types and Applications of Broaching Machines
| Type of Broaching Machine | Application | Advantages | Example Use Cases |
|---|---|---|---|
| Vertical Broaching Machines | Ideal for small to medium parts | High precision, compact design | Automotive parts, small gears |
| Horizontal Broaching Machines | Suitable for larger workpieces | Better chip removal, versatile | Aerospace components, heavy machinery |
| Internal Broaching Machines | For internal shapes and holes | High accuracy, minimal waste | Engine blocks, hydraulic components |
| Surface Broaching Machines | For flat surfaces | Smooth finishes, faster production | Plate manufacturing, fixture work |
| Continuous Broaching Machines | For high-volume production | Increased throughput, efficiency | Mass production of similar parts |
Overview of Ohio Broach & Machine
Ohio Broach & Machine was a renowned manufacturer of broaching machines, celebrated for its innovative designs and quality craftsmanship. They offered a variety of broaching solutions, including vertical, horizontal, and internal machines, catering to diverse industrial needs. Their commitment to excellence and customer satisfaction positioned them as a leader in the broaching industry.
Legacy of Ohio Broach & Machine
Ohio Broach’s legacy is defined by its focus on quality and precision. By employing advanced manufacturing techniques and rigorous quality control, they ensured that their machines met the highest standards. Despite ceasing operations in September 2024, their impact on the industry remains significant, with many customers still seeking support and parts for their equipment.
Key Products and Services
Ohio Broach & Machine provided a comprehensive range of products, including:
- Broaching Machines: Various models tailored for specific applications.
- Cutting Tools: Precision tools designed for optimal performance.
- Holders and Fixtures: Essential for securing workpieces during broaching.
- Remanufacturing Services: Offering upgrades and refurbishments for older machines.
Their website, www.ohiobroach.com, serves as a resource for customers seeking information about their products and services.
Competitors in the Broaching Industry
With the closure of Ohio Broach & Machine, several competitors have emerged to fill the gap in the market. Companies like Broaching Machine Specialties (BMS) are now providing support, spare parts, and remanufactured machines. BMS emphasizes the importance of American-made machinery, claiming superior quality compared to overseas options.
Technical Features of Broaching Machines
| Feature | Ohio Broach & Machine | Broaching Machine Specialties | General Industry Standard |
|---|---|---|---|
| Power Source | Electric, Hydraulic | Electric, Hydraulic | Electric, Hydraulic |
| Stroke Length | 12-60 inches | Up to 72 inches | Varies by model |
| Machine Weight | 2,000 – 20,000 lbs | 1,500 – 15,000 lbs | Varies by model |
| Maximum Broach Length | 24 inches | 36 inches | Varies by model |
| Control Type | Manual, CNC | Manual, CNC | Manual, CNC |
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Conclusion
Broaching machines play a crucial role in the manufacturing sector, offering precision and efficiency for various applications. Ohio Broach & Machine set a high standard in the industry, with its diverse range of products and dedication to quality. Although operations have ceased, the demand for broaching solutions continues, with competitors like Broaching Machine Specialties stepping in to provide essential services and support. Understanding the types of broaching machines, their applications, and technical features can help manufacturers make informed decisions for their production needs.
FAQ
What are broaching machines used for?
Broaching machines are used for cutting complex shapes and profiles in metal and other materials. They can create internal and external shapes with high precision.
What types of broaching machines are there?
The main types include vertical, horizontal, internal, surface, and continuous broaching machines, each suited for specific applications.
Why choose American-made broaching machines?
American-made machines, such as those previously manufactured by Ohio Broach, are known for their quality, durability, and adherence to strict manufacturing standards.
What happened to Ohio Broach & Machine?
Ohio Broach & Machine ceased operations in September 2024, leaving a gap in the market for broaching solutions and support.
Where can I find spare parts for Ohio Broach machines?
Broaching Machine Specialties (BMS) offers a large inventory of spare parts and tooling for Ohio Broach machines.
Can I get my old Ohio Broach machine refurbished?
Yes, companies like BMS provide remanufacturing and refurbishing services for older Ohio Broach machines.
What industries use broaching machines?
Broaching machines are widely used in industries such as automotive, aerospace, and general manufacturing.
How do I maintain my broaching machine?
Regular maintenance includes cleaning, lubrication, and inspection of cutting tools and other components to ensure optimal performance.
What is the average cost of a broaching machine?
The cost varies widely based on the type, features, and manufacturer, but prices can range from a few thousand to over $100,000.
What should I consider when purchasing a broaching machine?
Consider factors such as the type of parts you will be machining, the volume of production, machine features, and your budget.