Product Introduction:
The wood pellet machine is a bioenergy source equipment and the granulation equipment for the production of wood chips. It uses raw materials such as eucalyptus, birch, poplar, fruit trees, bamboo chips, and crop straw. The raw materials undergo the processes of crushing, drying, screening, granulation, cooling, packaging, and more to produce finished wood chips. These products are used in biomass power generation, boilers, fireplaces, household appliances, and other applications.
The wood pellet machine comes in two types: flat type biomass pellet machine and ring type biomass pellet machine. Both types have typical features of a conventional vertical ring mold particle machine, which include vertical feed, direct location, still mold, rotating pressure roller, material centrifugal, and more. Other key features and technical advantages of the wood pellet machine include:
- The mold has two layers that are up and down dual-use, reducing cost, and improving efficiency.
- The annular mold, vertical structure, facilitates the cooling of the granulation chamber.
- Independent discharge device ensures the formation rate of particles.
- Automatic lubrication system brings good bearing lubrication effect.
- Feeding system has a frequency conversion device that achieves adjustable feeding speed and can handle different materials.
Through further improvement, the wood pellet machine has become more efficient and durable, with optimized automatic lubrication systems, granulation chambers, and pressure rollers. The machine also utilizes traditional alloy material for durability and advanced manufacturing processes such as heat treatment, making it an industry-leading product.
Technical Parameter of Wood Pellet Machine:
- Model: 300A
- Power (kW): 18.5
- Capacity (kg/h): 250-300
- Dimension (mm): 13006001500
- Weight (kg): 600
- Model: 300B
- Power (kW): 22
- Capacity (kg/h): 300-350
- Dimension (mm): 13006001500
- Weight (kg): 600
- Model: 400A
- Power (kW): 30
- Capacity (kg/h): 500-550
- Dimension (mm): 14507001700
- Weight (kg): 900
- Model: 400B
- Power (kW): 37
- Capacity (kg/h): 550-600
- Dimension (mm): 15007001700
- Weight (kg): 900
The working principle
First, the machine adopts a motor direct connection, where the motor is connected to the gear shaft via a gear coupling. The gear changes 90 degrees, and the horizontal motor drives a vertical hollow spindle. Then, the spindle drives the press roll to crush the inner surface of the mold to complete the pressing process.
When in operation, the material falls vertically onto the surface of the shelf plate through the drawing inlet. The rotation of the shelf plate helps distribute the material evenly in the mold cavity surface (the contact surface of the press roller with the mold). The powder material passes through the hole of the mold under the rolling of the press roll (evenly distributed on the surface of the hole in the mold). This process is subject to high pressure, high temperature, physical changes, or appropriate chemical changes depending on the material used. It promotes the powder material to form a continuous cylindrical solid body that extends continuously until it is cut by the cutter around the uniform mold to form particles of a certain size.
The particles scattered around the mold are concentrated from the teeth to the discharge port, and they automatically drop under the action of gravity, completing the granulation process. Note that all parts of the machine port are installed on the machine surface machining for assembly accuracy, which ensures excellent machine performance.
Features of wood pellet machine
Wood pellets have become a popular alternative to traditional fuel sources because of their eco-friendliness and cost-effectiveness. The production of wood pellets requires a wood pellet machine, which is an industrial equipment designed to compress and shape wood and other biomass materials into small pellets that can be used as fuel.
A wood pellet machine has several features that make it an efficient and reliable piece of equipment for producing high-quality wood pellets. Here are some of the key features of a wood pellet machine:
1. Size and capacity
Wood pellet machines come in different sizes and capacities, depending on the amount of wood pellets that need to be produced. The size of the machine determines the production capacity, which can range from a few hundred pounds to several tons per hour. Smaller machines are suitable for home use, while larger ones are ideal for commercial operations.
2. Power source
Wood pellet machines can be powered by electricity, diesel, or gasoline engines. Some machines are also designed to be powered by solar panels or other renewable energy sources. The power source affects the machine’s mobility and portability, making it easier to move the machine from one location to another.
3. Pellet size and shape
The size and shape of wood pellets produced by the machine can be customized to meet specific requirements. The diameter of the pellets typically ranges from 6mm to 12mm, while the length can be adjusted to suit different applications. The shape of the pellets can also be customized, depending on the intended use.
4. Automation
Most wood pellet machines are fully automated, which means they can operate without human intervention. Automated machines are programmed to control the pellet-making process, from feeding the raw materials to compressing and shaping them into pellets. This feature saves time and labor costs while ensuring consistent and high-quality wood pellets.
5. Safety features
Wood pellet machines have several safety features to prevent accidents and ensure operator safety. These features include emergency stop buttons, safety guards, and sensors that detect any abnormalities in the machine’s operation. The safety features are designed to minimize the risk of injury or damage to the machine.
In conclusion, wood pellet machines are essential equipment for producing high-quality wood pellets for various applications. The machines come with several features that make them efficient, reliable, and safe to use. When choosing a wood pellet machine, it’s essential to consider the size, capacity, power source, pellet size and shape, automation, and safety features to ensure optimal performance and safety.
List FAQ with answer about wood pellet machine
Wood pellet machines have become increasingly popular in recent years as a way to produce eco-friendly and cost-effective fuel. However, with any new technology comes a lot of questions. Here are some frequently asked questions about wood pellet machines and their answers.
1. What is a wood pellet machine?
A wood pellet machine is a piece of equipment used to produce wood pellets from biomass materials. These materials can include sawdust, wood shavings, and other wood waste.
2. What are wood pellets used for?
Wood pellets can be used as a source of fuel in stoves, boilers, and furnaces. They are also commonly used in pellet grills for cooking.
3. What size are wood pellets?
Wood pellets are typically around 6mm in diameter and 10-30mm in length.
4. What kind of wood can be used to make pellets?
Any type of wood can be used to make pellets, but some types are better than others. Softwoods like pine and spruce are commonly used because they have a high resin content which helps the pellets stick together.
5. What is the production capacity of a wood pellet machine?
The production capacity of a wood pellet machine can vary depending on the model. Small machines can produce around 50kg of pellets per hour, while larger machines can produce up to 2 tons per hour.
6. How much does a wood pellet machine cost?
The cost of a wood pellet machine can vary depending on the model and production capacity. Small machines can cost around $1,000, while larger machines can cost up to $30,000.
7. How much space is needed to operate a wood pellet machine?
The space needed to operate a wood pellet machine can vary depending on the model. Small machines can be operated in a garage or small workshop, while larger machines may require a dedicated production facility.
8. What kind of maintenance is required for a wood pellet machine?
Regular maintenance is required to keep a wood pellet machine running smoothly. This can include cleaning the machine, replacing worn parts, and lubricating moving parts.
9. Can wood pellet machines be used to make other types of pellets?
Wood pellet machines can also be used to make pellets from other biomass materials, such as corn stalks, straw, and grass.
10. Are wood pellet machines environmentally friendly?
Wood pellet machines are considered to be environmentally friendly because they use waste wood as a fuel source. They also emit less greenhouse gases than fossil fuels when burned.
Overall, wood pellet machines are a great way to produce eco-friendly and cost-effective fuel. By answering these frequently asked questions, we hope to provide a better understanding of how these machines work and their benefits.
Wood Pellet Machine Price
Wood pellet machines are becoming increasingly popular in the market for their ability to turn wood waste into a valuable fuel source. The demand for these machines has skyrocketed, and so has the competition among manufacturers. One of the most important considerations when purchasing a wood pellet machine is the price. In this article, we will discuss the factors that affect the wood pellet machine price.
Capacity
The capacity of the wood pellet machine is one of the most significant factors that affect its price. The larger the capacity, the higher the price. A machine with a capacity of 1-2 tons per hour is more affordable than a machine with a capacity of 10-20 tons per hour.
Automation
Automation is another important factor that affects the price of a wood pellet machine. Fully automated machines are more expensive than semi-automated machines. The level of automation affects the productivity of the machine, and thus, its price.
Brand
The brand of the wood pellet machine also plays a significant role in determining its price. Well-known brands are more expensive than lesser-known brands. However, a well-known brand comes with the assurance of quality and reliability.
Quality
The quality of the wood pellet machine is also a critical factor that affects its price. High-quality machines are more expensive than low-quality machines. A high-quality wood pellet machine is made of durable materials, has a longer lifespan, and requires less maintenance.
Market
The market also plays a significant role in determining the price of wood pellet machines. A high demand for wood pellet machines will drive up the price, while a low demand will lead to a decrease in price.
Conclusion
In conclusion, the price of a wood pellet machine is determined by several factors, including capacity, level of automation, brand, quality, and market demand. When buying a wood pellet machine, it is important to consider these factors to get the best value for your money. It is essential to invest in a high-quality machine that will last longer and require less maintenance, even if it is more expensive. However, it is also essential to consider your budget and buy a machine that is within your financial means.
It’s important to note that the price of this pellet mill machine may vary depending on factors such as location, supplier, and specific requirements. It is recommended to consult with a local supplier or search online to obtain the most accurate and up-to-date pricing information.