Are you tired of sifting through countless band heater options? Understanding the top manufacturers can save you time and money. By comparing their factories, you’ll discover quality, efficiency, and innovation. Dive in to find the best choices for your needs and make informed decisions today!
Thermal Corporation – Industrial Heaters | Band Heaters, Cartridge …
Product Details: Manufacturer of Industrial Heaters, Accessories & Custom Orders. Includes Cartridge Heaters, Mica Band Heaters, Ceramic Band Heaters, Strip Heaters, Rectangular Band Heaters, Thermocouples & RTDs, Temperature Controllers & Accessories, and Custom Products.
Technical Parameters:
– High temperature rating
– Corrosion resistance
Application Scenarios:
– Heating cylinders in plastic injection
– Temperature monitoring and control
Pros:
– Premium quality units
– Manufactured in the United States
Cons:
– Specific configurations may be required
– Limited information on warranty
Band Heaters | Industrial Band Heaters – MPI Morheat
Product Details: Band Heaters are used for heating applications in various industries, including plastic extrusion and injection molding. They come in different types such as Mica, Ceramic, Aluminum, Nozzle, Drum, Coil & Cable, Cast-In, and Tubular Band Heaters.
Technical Parameters:
– Mica Band Heaters operate up to 800°F (425°C)
– Ceramic Band Heaters operate up to 1600°F (870°C)
Application Scenarios:
– Heating around pipes or nozzles in plastic extrusion
– Heating plastic and metal drums
Pros:
– High thermal efficiency and durability
– Custom solutions available for specific applications
Cons:
– Limited maximum temperature for some types
– Potentially higher cost for custom solutions
Band Heaters | Nozzle Band Heaters | Tubular Band Heaters – Chromalox, Inc.
Product Details: Chromalox offers a comprehensive suite of industrial band heaters, including small nozzle band heaters and robust high temperature tubular band heaters.
Technical Parameters:
– High Temperature Band Heaters
– Mica Band Heaters
Application Scenarios:
– Plastics injection molding machines
– Large industrial cylinder applications
Pros:
– Custom manufactured heating solutions
– Large stock inventory for immediate delivery
Cons:
– Limited specific technical details provided
– Potentially high cost for custom solutions
Band Heaters | Mica, Ceramic & Mineral Insulated – Hi-Watt Inc.
Product Details: Band heaters available in mica, ceramic, and mineral insulated types, suitable for various heating applications.
Technical Parameters:
– Mica Band Heaters: Max temperature ~900°F, good dielectric strength and corrosio…
– Mineral Insulated Heaters: Max temperature up to 2000°F, high thermal conductivi…
– Ceramic Band Heaters: Max temperature up to 1400°F, excellent insulation.
Application Scenarios:
– Industrial heating applications requiring precise temperature control.
– Harsh environments where chemical resistance is necessary.
Pros:
– High efficiency and excellent heat transfer capabilities.
– Variety of termination options available.
Cons:
– Mica heaters have lower maximum temperature limits.
– Ceramic heaters may risk overheating due to heat retention.
Band Heaters | Surface Heaters | Industrial Heaters – Omega Engineering
Product Details: Band heaters are used for heating cylindrical objects and are designed for high-temperature applications.
Technical Parameters:
– Temperature range: up to 500°F
– Power ratings: various options available
Application Scenarios:
– Heating of pipes and tanks
– Industrial processes requiring consistent temperature control
Pros:
– Efficient heat transfer
– Customizable sizes and configurations
Cons:
– Requires careful installation
– Potential for overheating if not monitored
BAND HEATERS – Tempco
Product Details: Tempco Band Heaters are designed to heat cylindrical surfaces and are available in various product lines for different operating environments.
Technical Parameters:
– Maximum Sheath Temperature: 1400°F (760°C)
– Watt Densities up to 150W/in2 (23.25W/cm2)
Application Scenarios:
– Autoclaves & Sterilizers
– Plastic Injection Molding Machines
Pros:
– Energy conservation and operation efficiency
– Rugged contamination-proof construction
Cons:
– Limited to cylindrical surfaces
– Potential for premature burn-out in contaminated environments
Industrial Heater: High Quality Heater Bands – Industrial Heater
Product Details: Custom heater bands designed and built to meet specific machinery needs.
Technical Parameters:
– Same-day quoting
– Fast delivery
Application Scenarios:
– Medical devices
– Automotive
Pros:
– Expert engineering
– Unrivaled customer service
Cons:
– Potential for breakdown if not top-quality
– Dependence on supplier for timely delivery
Band heater – All industrial manufacturers – DirectIndustry
Product Details: Band heaters are used for heating cylindrical surfaces, available in various types including electric, mica, and ceramic band heaters.
Technical Parameters:
– Max operating temperature: 700°C
– Watt density: up to 8 W/cm²
Application Scenarios:
– Heating pipes and tubes requiring external indirect heating
– Used in the polymer processing industry with machinery and tools
Pros:
– Efficient and economical heating solutions
– Custom-made options available for different applications
Cons:
– Potential for heater burn-out if not installed correctly
– Limited to specific temperature ranges depending on the type
Heater Bands – IMS Company
Product Details: Heater Bands for industrial applications, available in various sizes, voltages, and wattages.
Technical Parameters:
– Inside Diameter: Ranges from 3/4″ to 30″
– Wattage: Ranges from 60W to 8000W
Application Scenarios:
– Used in plastic processing to maintain temperature consistency.
– Applicable in injection molding and extruding applications.
Pros:
– Huge selection of band heaters available.
– Budget-friendly prices with high-quality products.
Cons:
– Limited information on specific product features.
– Potentially overwhelming variety for new users.
Band Heater Manufacturer | NSI | Mica Band Heater | Nozzle Heaters
Product Details: Various types of band heaters including ceramic, mica, nozzle, and strip band heaters.
Technical Parameters:
– Temperature range: up to 500°C
– Power ratings: customizable based on application
Application Scenarios:
– Heating of industrial machinery
– Plastic processing and molding
Pros:
– Efficient heat transfer
– Customizable sizes and power ratings
Cons:
– Limited to specific applications
– Potential for overheating if not monitored
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Comparison Table
| Company | Product Details | Pros | Cons | Website |
|---|---|---|---|---|
| Thermal Corporation – Industrial Heaters | Band Heaters, Cartridge … | Manufacturer of Industrial Heaters, Accessories & Custom Orders. Includes Cartridge Heaters, Mica Band Heaters, Ceramic Band Heaters, Strip Heaters, R… | – Premium quality units – Manufactured in the United States | – Specific configurations may be required – Limited information on warranty |
| Band Heaters | Industrial Band Heaters – MPI Morheat | Band Heaters are used for heating applications in various industries, including plastic extrusion and injection molding. They come in different types… | – High thermal efficiency and durability – Custom solutions available for specific applications | – Limited maximum temperature for some types – Potentially higher cost for custom solutions |
| Band Heaters | Nozzle Band Heaters | Tubular Band Heaters – Chromalox, Inc. | Chromalox offers a comprehensive suite of industrial band heaters, including small nozzle band heaters and robust high temperature tubular band heater… | – Custom manufactured heating solutions – Large stock inventory for immediate delivery |
| Band Heaters | Mica, Ceramic & Mineral Insulated – Hi-Watt Inc. | Band heaters available in mica, ceramic, and mineral insulated types, suitable for various heating applications. | – High efficiency and excellent heat transfer capabilities. – Variety of termination options available. | – Mica heaters have lower maximum temperature limits. – Ceramic heaters may risk overheating due to heat retention. |
| Band Heaters | Surface Heaters | Industrial Heaters – Omega Engineering | Band heaters are used for heating cylindrical objects and are designed for high-temperature applications. | – Efficient heat transfer – Customizable sizes and configurations |
| BAND HEATERS – Tempco | Tempco Band Heaters are designed to heat cylindrical surfaces and are available in various product lines for different operating environments. | – Energy conservation and operation efficiency – Rugged contamination-proof construction | – Limited to cylindrical surfaces – Potential for premature burn-out in contaminated environments | www.tempco.com |
| Industrial Heater: High Quality Heater Bands – Industrial Heater | Custom heater bands designed and built to meet specific machinery needs. | – Expert engineering – Unrivaled customer service | – Potential for breakdown if not top-quality – Dependence on supplier for timely delivery | industrialheater.com |
| Band heater – All industrial manufacturers – DirectIndustry | Band heaters are used for heating cylindrical surfaces, available in various types including electric, mica, and ceramic band heaters. | – Efficient and economical heating solutions – Custom-made options available for different applications | – Potential for heater burn-out if not installed correctly – Limited to specific temperature ranges depending on the type | www.directindustry.com |
| Heater Bands – IMS Company | Heater Bands for industrial applications, available in various sizes, voltages, and wattages. | – Huge selection of band heaters available. – Budget-friendly prices with high-quality products. | – Limited information on specific product features. – Potentially overwhelming variety for new users. | imscompany.com |
| Band Heater Manufacturer | NSI | Mica Band Heater | Nozzle Heaters | Various types of band heaters including ceramic, mica, nozzle, and strip band heaters. |
Frequently Asked Questions (FAQs)
What are band heaters used for?
Band heaters are primarily used to heat cylindrical objects, such as pipes and tanks, in various industries. They provide consistent and efficient heating, which helps maintain the desired temperature of materials like plastics, oils, and chemicals during processing.
How do I choose the right band heater for my application?
To choose the right band heater, consider factors like the size and shape of the object, the required temperature range, and the type of material being heated. It’s also important to evaluate the heater’s watt density and insulation to ensure optimal performance.
What materials are band heaters made from?
Band heaters are typically made from materials like stainless steel, aluminum, or silicone. The choice of material depends on the application, temperature requirements, and environmental conditions. Stainless steel is durable and resistant to corrosion, while silicone offers flexibility and lightweight options.
How do I maintain my band heater?
Regular maintenance of your band heater includes checking for wear and tear, ensuring proper insulation, and cleaning any residue buildup. It’s also important to monitor the temperature and wattage to prevent overheating and extend the heater’s lifespan.
What safety precautions should I take when using band heaters?
When using band heaters, always follow the manufacturer’s guidelines. Ensure proper installation, avoid direct contact with the heater when in use, and use appropriate personal protective equipment. Regularly inspect the heater for any signs of damage to ensure safe operation.