Are you curious about which cable assembly manufacturers stand out in today’s market? Understanding the top factories can save you time and money while ensuring quality. Discovering the best options means making informed choices for your projects. Dive in to explore our detailed comparison and find your perfect partner!
Custom Cable Assemblies Manufacturer | Custom Cable Solutions
Product Details: Custom cable assemblies, wire harnesses, coil cords, and molded components designed and manufactured for various industries.
Technical Parameters:
– Conductors ranging from 10 to 34 gauge
– ISO 9001:2015 and IATF 16949 certifications
Application Scenarios:
– Medical equipment requiring high reliability
– Telecommunications systems needing data transmission
Pros:
– Customizable solutions tailored to specific requirements
– 100% testing for continuity, integrity, polarity, and functionality before shipp…
Cons:
– Potentially higher costs for custom designs
– Longer lead times for prototyping and production
Cable Assembly Companies | OEM and Custom Cables | Full Service Cable …
Product Details: Custom cable assemblies and wire harness manufacturing including coax, RF, fiber optic, ribbon, Ethernet, control, power, FAKRA, molded cables, and more.
Technical Parameters:
– ISO 9001:2015 certified
– IPC/WHMA-A-620 Revision D certified
Application Scenarios:
– I.T. industry
– Aerospace and automotive vehicles
Pros:
– High-quality equipment and engineering expertise
– Nearshore manufacturing for lower MOQs and faster turnaround times
Cons:
– Potentially higher costs compared to in-house production
– Limited to specific industries and applications
Cable Connections | Custom Cable Assemblies & Wire Harnesses
Product Details: Custom cable assemblies and wire harnesses manufactured to customer specifications with a focus on quality and reliability.
Technical Parameters:
– 100-percent tested
– Documented quality control process
Application Scenarios:
– Aerospace
– Medical
Pros:
– High-quality products
– Timely delivery
Cons:
– Limited information on specific product types
– Potentially higher cost due to customization
Custom Cable Assemblies Manufacturer | Galaxy
Product Details: Custom cable assemblies manufactured by Galaxy Wire & Cable, designed for various applications with a focus on quality and customer specifications.
Technical Parameters:
– Manufactured to IPC/WHMA-A-620 quality standards
– Capabilities range from simple single conductor assemblies to complex assemblies…
Application Scenarios:
– Aerospace
– Military/Defense
– Transportation
– Sensor
– Solar/PV
– Original Equipment Manufacturers (OEMs)
– Communications
– RF Signal
Pros:
– Extensive experience in custom cable assembly manufacturing
– Low minimum order requirements and engineering design services
Cons:
– No standard lead times due to variable component availability
– Potentially higher costs for complex custom solutions
Custom Wire and Cable Manufacturer | Carr Manufacturing
Product Details: Custom wire harness assembly and cable harness products for various industries, including aerospace, industrial, medical, transportation, and military applications.
Technical Parameters:
– High-performance custom wire harness assembly
– Mil-spec cable assemblies for military standards
Application Scenarios:
– Aerospace and aircraft applications requiring optimal functionality
– Industrial projects needing precision and accuracy
Pros:
– Woman-owned business focused on quality and client specifications
– Turnkey solutions that simplify cable and wire management
Cons:
– Limited information on specific technical specifications
– Potentially high complexity for custom solutions
Custom Cable Assemblies – Consolidated Electronic Wire & Cable
Product Details: Custom cable assemblies designed for various applications, manufactured by Consolidated Electronic Wire & Cable.
Technical Parameters:
– High-performance designs
– Rigorous testing processes
Application Scenarios:
– Medical diagnostic devices
– Factory automation systems
Pros:
– Manufactured to exact specifications
– Tailored materials for unique needs
Cons:
– Potentially higher initial costs compared to standard assemblies
– Longer lead times for custom designs
Custom Cable Assembly Design & Manufacturing | Northwire Inc.
Product Details: Custom cable assembly solutions designed and manufactured by Northwire Inc., including preparation, termination, and over molding processes.
Technical Parameters:
– Pre-strip insulation
– Terminate ends
– Custom cut to length
– Soldering, Hand and Pneumatic Crimping, Insulation Displacement
– Low-pressure injection molding, High-pressure injection molding
– Compliance with IPC-A-610, IPC/WHMA-A-620, ISO 9001:2015, AS9100 D, ISO 13485:20…
Application Scenarios:
– Medical Devices & Systems
– Transportation & Heavy Equipment
– Industrial Automation
– Aerospace/Defense
Pros:
– Customizable solutions to meet complex requirements
– Expert guidance on compliance standards
Cons:
– Potentially longer lead times for custom solutions
– Higher costs compared to off-the-shelf products
Cable Assembly Manufacturer – Star Engineering, Inc.
Product Details: Star Engineering offers a full range of electronic cable and wiring harness assemblies, including flat ribbon, coaxial, battery, and multi-conductor cables. They specialize in custom cable assemblies tailored to customer needs.
Technical Parameters:
– Cable types: flat ribbon, coaxial, battery, multi-conductor
– Sizes up to 4/0 awg for battery cables
Application Scenarios:
– Communication systems
– Medical devices, automotive, military, and manufacturing
Pros:
– Customized solutions tailored to specific needs
– Rapid turnaround with stringent quality assurance
Cons:
– Limited information on specific technical specifications
– Potentially higher costs for custom solutions
Cable Assembly Manufacturer & Wire Harness Company
Product Details: Custom cable assemblies and wire harnesses manufactured in the USA using state-of-the-art equipment.
Technical Parameters:
– Electrically tested to IPC/WHMA-A-620 standards
– Customizable wire, gauge, insulation style, and color
Application Scenarios:
– Electronic devices
– Medical equipment
Pros:
– Decades of knowledge and experience
– Consistent communication throughout the entire project
Cons:
– Potentially higher costs due to custom manufacturing
– Lead times may vary based on complexity of design
Custom Cable Assemblies Manufacturer – Prototyping and Production
Product Details: Custom cable assemblies manufactured for specific applications based on customer design and print requirements. Includes assistance with cable and connector selection, layout, and manufacturing techniques.
Technical Parameters:
– Short-run manufacturing prior to mass production
– Formal quality assurance and testing processes
Application Scenarios:
– Medical devices
– Military applications
Pros:
– Highly reliable and engineered for unique OEM applications
– Access to a wide cross-section of cables and connectors
Cons:
– Potentially higher costs for custom solutions
– Lead times may vary based on complexity
Related Video
Comparison Table
| Company | Product Details | Pros | Cons | Website |
|---|---|---|---|---|
| Custom Cable Assemblies Manufacturer | Custom Cable Solutions | Custom cable assemblies, wire harnesses, coil cords, and molded components designed and manufactured for various industries. | – Customizable solutions tailored to specific requirements – 100% testing for continuity, integrity, polarity, and functionality before shipp… | – Potentially higher costs for custom designs – Longer lead times for prototyping and production |
| Cable Assembly Companies | OEM and Custom Cables | Full Service Cable … | Custom cable assemblies and wire harness manufacturing including coax, RF, fiber optic, ribbon, Ethernet, control, power, FAKRA, molded cables, and mo… | – High-quality equipment and engineering expertise – Nearshore manufacturing for lower MOQs and faster turnaround times |
| Cable Connections | Custom Cable Assemblies & Wire Harnesses | Custom cable assemblies and wire harnesses manufactured to customer specifications with a focus on quality and reliability. | – High-quality products – Timely delivery | – Limited information on specific product types – Potentially higher cost due to customization |
| Custom Cable Assemblies Manufacturer | Galaxy | Custom cable assemblies manufactured by Galaxy Wire & Cable, designed for various applications with a focus on quality and customer specifications. | – Extensive experience in custom cable assembly manufacturing – Low minimum order requirements and engineering design services | – No standard lead times due to variable component availability – Potentially higher costs for complex custom solutions |
| Custom Wire and Cable Manufacturer | Carr Manufacturing | Custom wire harness assembly and cable harness products for various industries, including aerospace, industrial, medical, transportation, and military… | – Woman-owned business focused on quality and client specifications – Turnkey solutions that simplify cable and wire management | – Limited information on specific technical specifications – Potentially high complexity for custom solutions |
| Custom Cable Assemblies – Consolidated Electronic Wire & Cable | Custom cable assemblies designed for various applications, manufactured by Consolidated Electronic Wire & Cable. | – Manufactured to exact specifications – Tailored materials for unique needs | – Potentially higher initial costs compared to standard assemblies – Longer lead times for custom designs | www.conwire.com |
| Custom Cable Assembly Design & Manufacturing | Northwire Inc. | Custom cable assembly solutions designed and manufactured by Northwire Inc., including preparation, termination, and over molding processes. | – Customizable solutions to meet complex requirements – Expert guidance on compliance standards | – Potentially longer lead times for custom solutions – Higher costs compared to off-the-shelf products |
| Cable Assembly Manufacturer – Star Engineering, Inc. | Star Engineering offers a full range of electronic cable and wiring harness assemblies, including flat ribbon, coaxial, battery, and multi-conductor c… | – Customized solutions tailored to specific needs – Rapid turnaround with stringent quality assurance | – Limited information on specific technical specifications – Potentially higher costs for custom solutions | www.starengineeringinc.com |
| Cable Assembly Manufacturer & Wire Harness Company | Custom cable assemblies and wire harnesses manufactured in the USA using state-of-the-art equipment. | – Decades of knowledge and experience – Consistent communication throughout the entire project | – Potentially higher costs due to custom manufacturing – Lead times may vary based on complexity of design | www.omegaleads.com |
| Custom Cable Assemblies Manufacturer – Prototyping and Production | Custom cable assemblies manufactured for specific applications based on customer design and print requirements. Includes assistance with cable and con… | – Highly reliable and engineered for unique OEM applications – Access to a wide cross-section of cables and connectors | – Potentially higher costs for custom solutions – Lead times may vary based on complexity | www.epectec.com |
Frequently Asked Questions (FAQs)
What is a cable assembly manufacturer?
A cable assembly manufacturer specializes in producing custom cable assemblies that connect various electronic components. They design, manufacture, and test cables to ensure they meet specific requirements for performance and safety, often catering to industries like automotive, telecommunications, and medical devices.
What should I consider when choosing a cable assembly manufacturer?
When selecting a manufacturer, consider factors like their experience in your industry, quality assurance processes, lead times, and customer service. It’s also important to assess their capabilities for customization and whether they can handle both small and large production runs.
How long does it typically take to produce a cable assembly?
Production time can vary based on complexity and order volume, but most manufacturers can provide prototypes within a few weeks. For larger orders, it may take several weeks to months. Always check with the manufacturer for estimated timelines specific to your project.
What materials are commonly used in cable assemblies?
Cable assemblies are typically made from materials like copper for conductors, PVC or TPE for insulation, and various types of connectors, such as USB or HDMI. The choice of materials depends on the application, environment, and electrical requirements.
Can cable assembly manufacturers provide custom solutions?
Absolutely! Most cable assembly manufacturers offer custom solutions tailored to your specific needs. They can work with you to design cable assemblies that meet your exact specifications, ensuring optimal performance for your application.
