Are you tired of searching for the perfect cartridge heater supplier? Understanding the top factories can save you time and money. By comparing these suppliers, you’ll discover the best quality and service available. Dive in to find the ideal partner for your heating needs!
Cartridge Heaters – McMaster-Carr
Product Details: Cartridge heaters are used for heating applications in various industries.
Technical Parameters:
– Voltage: 120V
– Wattage: 1000W
Application Scenarios:
– Industrial heating
– Plastic molding
Pros:
– High efficiency
– Compact design
Cons:
– Limited temperature range
– Requires proper installation
Cartridge Heaters | Custom Cartridge Heaters – Hi-Watt Inc.
Product Details: Cartridge heaters, also known as rod heaters or insertion heaters, provide exceptional durability and performance through advanced designs, superior materials, and rigorous manufacturing standards.
Technical Parameters:
– High Temperature Lead Wires for Temperatures up to 550° C.
– Stainless Steel Sheath can support up to 1000 F and Incolloy Sheath can support…
Application Scenarios:
– Heating metal parts or small areas in industrial applications.
– Process heating in confined spaces.
Pros:
– High watt density allows for significant heat production in a small space.
– Long service life due to robust design.
Cons:
– May require specific installation for optimal performance.
– Limited to specific temperature ranges based on sheath material.
Watt-Flex® Cartridge Heaters – Dalton Electric Heating Co.
Product Details: Watt-Flex® Cartridge Heaters are designed for efficient heating with a patented split-sheath design that maximizes heat transfer and extends heater life.
Technical Parameters:
– Operating temperatures up to 1832°F (1000°C)
– Watt densities up to 50% higher than conventional heaters
Application Scenarios:
– Heating metal parts in manufacturing processes
– Heating liquids in various industrial applications
Pros:
– Lasts up to 5 times longer than conventional cartridge heaters
– Reduces total cost of process heating by an average of 40%
Cons:
– Higher initial cost compared to standard cartridge heaters
– Requires specific installation considerations for optimal performance
Cartridge Heaters Maxiwatt LLC
Product Details: Custom and standard cartridge heaters available with various specifications.
Technical Parameters:
– Diameter options: 1/4″, 5/16″, 3/8″, 1/2″, 5/8″, 3/4″, 1″
– Lead types: Fiberglass-nickel 350ºC, Nickel rod, Teflón 250ºC, Silicone 200ºC, e…
Application Scenarios:
– Industrial heating applications
– Custom heating solutions for specific needs
Pros:
– Fast delivery for standard sizes (24 hours)
– Wide range of customization options
Cons:
– Limited information on specific applications
– Potential variations in product appearance
Cartridge Heaters – Grainger Industrial Supply
Product Details: Electric cartridge heaters for various heating applications.
Technical Parameters:
– Voltage: 120V
– Wattage: 100W
Application Scenarios:
– Industrial heating
– Plastic molding
Pros:
– Efficient heating
– Compact design
Cons:
– Limited temperature range
– Requires proper installation
Cartridge Heaters | Cartridge Heater Suppliers – Rama Corporation
Product Details: Rama Corporation offers a variety of cartridge heaters, including high-density and low-density options, designed for various industrial applications. They are known for their high quality and durability, with options for customization.
Technical Parameters:
– Sheath temperature up to 1600°F for high-density heaters
– Available diameters: 1/4″, 3/8″, 1/2″, 5/8″, 3/4″
Application Scenarios:
– Heating liquids and solids in industrial processes
– Custom applications requiring specific heating solutions
Pros:
– High-quality materials ensure durability and long lifespan
– Customizable options to meet specific customer needs
Cons:
– Potentially higher cost compared to standard heating solutions
– Requires careful handling and installation to avoid safety issues
Electric Cartridge Heater | Custom Cartridge Heater – Durex Industries
Product Details: Electric cartridge heaters with swaged design for high watt density, high temperature, and long service life applications. Suitable for various industrial applications.
Technical Parameters:
– Maximum temperature: 1400°F (760°C)
– Standard diameters: 1/8″ to 1″
Application Scenarios:
– Heating dies, platens, and molds
– Liquid immersion applications
Pros:
– Lasts up to 20 times longer than uncompacted heating elements
– Highly efficient heat transfer and shock resistance
Cons:
– Consult Durex Industries for minimum wattage
– Requires proper fit to avoid issues
FIREROD® Cartridge Heaters – Watlow
Product Details: FIREROD cartridge heaters are the premier choice in swaged cartridge heating, revolutionizing the heating element industry since 1954.
Technical Parameters:
– Material: Alloy 800, Maximum Operating Temperature: 760 ºC (1400 ºF), Maximum Wa…
– Material: Stainless Steel, Maximum Operating Temperature: 538 ºC (1000 ºF), Maxi…
Application Scenarios:
– Industrial heating applications requiring high efficiency and durability.
– Processes where uniform temperature and resistance to oxidation and corrosion ar…
Pros:
– Superior heat transfer and uniform temperatures.
– Long life even at high temperatures with extensive quality assurance.
Cons:
– Potentially higher initial cost compared to standard cartridge heaters.
– Limited availability in certain regions.
Thermal Corporation – Industrial Heaters | Band Heaters, Cartridge …
Product Details: Manufacturer of Industrial Heaters, Accessories & Custom Orders. Products include Cartridge Heaters, Mica Band Heaters, Ceramic Band Heaters, Strip Heaters, Rectangular Band Heaters, Thermocouples & RTDs, Temperature Controllers & Accessories, and Custom Products.
Technical Parameters:
– High temperature resistance
– Corrosion resistance
Application Scenarios:
– Heating cylinders in plastic injection
– Temperature monitoring and control
Pros:
– Manufactured in the United States
– Customizable to specifications
Cons:
– Limited information on specific wattage
– Potentially higher cost compared to competitors
High Watt Density Cartridge Heaters – Nexthermal
Product Details: High watt density cartridge heaters designed for efficiency and precision, suitable for various applications including rubber, plastics, and packaging.
Technical Parameters:
– Max sheath ratings: 800°F (800°C) for 800 INC and 321 SS, 1292°F (700°C) for 316…
– Available in imperial sizes from 1/8” to 1” and metric sizes from 3.1 mm to 25 m…
Application Scenarios:
– Heating applications in rubber and plastics manufacturing.
– Packaging processes requiring precise temperature control.
Pros:
– High compression and efficient heat emission capability.
– Customizable designs to meet specific application requirements.
Cons:
– Potentially higher cost compared to standard cartridge heaters.
– Limited to specific temperature ratings based on sheath material.
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Comparison Table
| Company | Product Details | Pros | Cons | Website |
|---|---|---|---|---|
| Cartridge Heaters – McMaster-Carr | Cartridge heaters are used for heating applications in various industries. | – High efficiency – Compact design | – Limited temperature range – Requires proper installation | www.mcmaster.com |
| Cartridge Heaters | Custom Cartridge Heaters – Hi-Watt Inc. | Cartridge heaters, also known as rod heaters or insertion heaters, provide exceptional durability and performance through advanced designs, superior m… | – High watt density allows for significant heat production in a small space. – Long service life due to robust design. | – May require specific installation for optimal performance. – Limited to specific temperature ranges based on sheath material. |
| Watt-Flex® Cartridge Heaters – Dalton Electric Heating Co. | Watt-Flex® Cartridge Heaters are designed for efficient heating with a patented split-sheath design that maximizes heat transfer and extends heater li… | – Lasts up to 5 times longer than conventional cartridge heaters – Reduces total cost of process heating by an average of 40% | – Higher initial cost compared to standard cartridge heaters – Requires specific installation considerations for optimal performance | daltonelectric.com |
| Cartridge Heaters Maxiwatt LLC | Custom and standard cartridge heaters available with various specifications. | – Fast delivery for standard sizes (24 hours) – Wide range of customization options | – Limited information on specific applications – Potential variations in product appearance | www.cartridge-heater.com |
| Cartridge Heaters – Grainger Industrial Supply | Electric cartridge heaters for various heating applications. | – Efficient heating – Compact design | – Limited temperature range – Requires proper installation | www.grainger.com |
| Cartridge Heaters | Cartridge Heater Suppliers – Rama Corporation | Rama Corporation offers a variety of cartridge heaters, including high-density and low-density options, designed for various industrial applications…. | – High-quality materials ensure durability and long lifespan – Customizable options to meet specific customer needs | – Potentially higher cost compared to standard heating solutions – Requires careful handling and installation to avoid safety issues |
| Electric Cartridge Heater | Custom Cartridge Heater – Durex Industries | Electric cartridge heaters with swaged design for high watt density, high temperature, and long service life applications. Suitable for various indust… | – Lasts up to 20 times longer than uncompacted heating elements – Highly efficient heat transfer and shock resistance | – Consult Durex Industries for minimum wattage – Requires proper fit to avoid issues |
| FIREROD® Cartridge Heaters – Watlow | FIREROD cartridge heaters are the premier choice in swaged cartridge heating, revolutionizing the heating element industry since 1954. | – Superior heat transfer and uniform temperatures. – Long life even at high temperatures with extensive quality assurance. | – Potentially higher initial cost compared to standard cartridge heaters. – Limited availability in certain regions. | www.watlow.com |
| Thermal Corporation – Industrial Heaters | Band Heaters, Cartridge … | Manufacturer of Industrial Heaters, Accessories & Custom Orders. Products include Cartridge Heaters, Mica Band Heaters, Ceramic Band Heaters, Strip He… | – Manufactured in the United States – Customizable to specifications | – Limited information on specific wattage – Potentially higher cost compared to competitors |
| High Watt Density Cartridge Heaters – Nexthermal | High watt density cartridge heaters designed for efficiency and precision, suitable for various applications including rubber, plastics, and packaging… | – High compression and efficient heat emission capability. – Customizable designs to meet specific application requirements. | – Potentially higher cost compared to standard cartridge heaters. – Limited to specific temperature ratings based on sheath material. | nexthermal.com |
Frequently Asked Questions (FAQs)
What are cartridge heaters and how do they work?
Cartridge heaters are compact heating elements used to provide localized heat in various applications. They consist of a metal sheath that houses a resistive heating wire. When electricity passes through the wire, it generates heat, which is then transferred to the surrounding material. You’ll find them in industrial machinery, molds, and other equipment requiring precise temperature control.
What should I consider when choosing a cartridge heater supplier?
When selecting a cartridge heater supplier, consider their experience, product quality, customization options, and customer service. It’s also important to check their certifications and reviews from other customers. A reliable supplier will help you find the right heater for your specific needs.
How can I ensure the quality of cartridge heaters?
To ensure quality, look for suppliers that adhere to industry standards and have a robust quality control process. Request samples to test performance and durability. Additionally, check for certifications like ISO or UL, which indicate adherence to safety and quality benchmarks.
What is the typical lead time for cartridge heater orders?
Lead times can vary based on the supplier and the complexity of your order. Generally, standard orders may take 1-4 weeks, while custom designs could take longer. It’s best to communicate your timeline with the supplier to ensure they can meet your needs.
Can cartridge heaters be customized for specific applications?
Yes, many suppliers offer customization options for cartridge heaters. You can specify dimensions, wattage, voltage, and materials to suit your application. Customization ensures that the heater performs optimally in your specific environment, enhancing efficiency and effectiveness.