Are you curious about where the best cast products come from? Understanding the top cast manufacturers can save you time and money while ensuring quality. Discovering these factories helps you make informed choices for your needs. Dive into our comparison to find the best options for your next project!
CPI Cast Products Inc. | Industry-Leading Design and Manufacturing Company
Product Details: CPI Cast Products Inc. specializes in cast aluminum components and custom OEM aluminum castings, serving various industries including marine, commercial vehicle, specialty vehicle, utility trailer, and recreational and trucking markets.
Technical Parameters:
– 200+ New Projects/Year
– 1,500,000 Castings/Year
Application Scenarios:
– Marine industry components
– Commercial vehicle parts
Pros:
– Excellent customer service
– High-quality accurate parts
Cons:
– Limited information on specific product types
– No detailed pricing information available
Barron Industries | Precision Investment Castings
Product Details: Precision investment castings, often referred to as lost wax castings, suitable for engineered metal components in demanding applications.
Technical Parameters:
– Over 200 ferrous and non-ferrous alloys available
– Tighter tolerances and smooth surface finishes
Application Scenarios:
– Aerospace components
– Defense industry applications
Pros:
– High quality and dimensional accuracy
– Reduced costs and lead-times
Cons:
– Potentially higher initial setup costs
– Limited to specific applications requiring precision
Precision Castparts Corp. – Home
Product Details: Precision Castparts Corp. manufactures large, complex structural investment castings, airfoil castings, forged components, aerostructures, and critical fasteners for aerospace applications. They also produce extruded seamless pipe, fittings, and forging products for power generation and oil & gas applications.
Technical Parameters:
– World’s largest diameter investment casting (76″ diameter)
– 50,000 ton press exerting 100,000,000 pounds of pressure
Application Scenarios:
– Aerospace applications including commercial and military airframe aerostructures
– Industrial gas turbine market
Pros:
– High-quality, complex investment castings
– Extensive metallurgical experience with over 180 years in the industry
Cons:
– Limited information on specific product limitations
– Potentially high cost due to advanced manufacturing processes
Iron Casting Manufacturer & Supplier | Lemfco, Inc.
Product Details: Gray iron castings ranging from ounces to 100 pounds with a maximum flask dimension of 20” x 24” x 8” over 7”.
Technical Parameters:
– Molds produced using 14”x19” and 20”x24” automatic, green sand molding machines.
– Castings are shot-blasted and inspected before shipment.
Application Scenarios:
– Natural gas industry
– Automotive castings
Pros:
– Fifth-generation family-owned business with extensive industry knowledge.
– ISO 9001:2015 certified ensuring quality management.
Cons:
– Limited to small to medium runs of castings.
– Potential shipping costs depending on location.
Fisher Cast Steel – Stainless and Carbon Steel Castings
Product Details: Fisher Cast Steel specializes in stainless and carbon steel castings, utilizing sand and investment casting methods.
Technical Parameters:
– Casting weights from 0 to 8,500 lbs.
– Materials include stainless steel, nickel-based alloys, carbon and low alloy ste…
Application Scenarios:
– Pump and valve components in corrosive environments.
– Aerospace tooling and industrial equipment manufacturing.
Pros:
– High-quality products with a commitment to customer service.
– Wide range of materials and casting capabilities.
Cons:
– Potentially longer lead times for custom castings.
– Limited information on specific casting tolerances.
Cast Metals Technology | High-Quality Aluminum Casting & Machining
Product Details: Aluminum casting and machining services, specializing in low and high-volume aluminum sand castings.
Technical Parameters:
– Foundry services include aluminum casting, machining, tooling, solidification an…
– Made in the USA
Application Scenarios:
– Compressors
– Blowers
– Pumps
– Oil and Gas
– HVAC
– Machine Tool
– Food Processing and Preparation
– Construction
– Power Generation
– Electrical
– Power Line
– Lighting
– Injection Machinery
– Agricultural
– Aftermarket Automotive
– Liquid and Fuel Handling
– Large Truck
– Material Handling
Pros:
– Complete turn-key solutions from concept to final machining
– High-quality products with a focus on customer satisfaction
Cons:
– Limited to aluminum materials
– Potentially longer lead times for custom projects
A Leading U.S. Die Casting Manufacturer | ITAR Registered, ISO Certified.
Product Details: PHB Inc. is a U.S. based die casting manufacturer specializing in aluminum and zinc die casting, as well as precision CNC machining. The company provides turnkey manufacturing solutions including mold design, component manufacturing, finishing, and packaging.
Technical Parameters:
– ITAR registered and IATF certified
– 2000-ton Buhler Die Cast machine
Application Scenarios:
– Automotive industry
– U.S. military and government projects
Pros:
– High level of quality assurance with state-of-the-art monitoring systems
– Extensive experience with over 100 years in die casting
Cons:
– Limited information on specific product limitations
– Potentially high costs associated with high-quality manufacturing
Decatur Foundry – Gray and Ductile Iron castings from Decatur Foundry …
Product Details: Gray and Ductile Iron castings specializing in complex, highly cored, short run, and prototype castings.
Technical Parameters:
– Casting range from 150 lbs to 11,000 lbs
– Iron grades: Gray Iron CL25 to CL50, Ductile Iron ASTM grades A395 and A596
Application Scenarios:
– Electric motors
– Pumps, Valves, Compressors, Transmissions
Pros:
– Specialization in complex and prototype castings
– Wide range of iron grades and casting weights
Cons:
– Limited to short run production
– Potentially higher costs for low-volume parts
Precision Die Castings & Parts – Cast Products, Inc.
Product Details: Precision Zinc Die Castings manufactured by Cast Products, Inc.
Technical Parameters:
– High Speed Conventional and Multi-Slide Die Cast Technology
– Various zinc alloys available for different material properties
Application Scenarios:
– Manufacturing of miniature to large die castings
– Product development in various industries requiring high-quality zinc components
Pros:
– Unmatched Customer Service
– Industry Leading Innovation
– On Time Delivery
– High Quality Standards
Cons:
– Limited information on specific zinc alloys
– Potential dependency on specific manufacturing technologies
Custom Precision Casting Manufacturer | Pentz Cast Solutions
Product Details: Pentz Cast Solutions specializes in custom precision aluminum sand castings, CNC machining, and innovative engineering solutions for various applications.
Technical Parameters:
– Precision aluminum sand castings
– CNC machining capabilities
Application Scenarios:
– Electrical and electronic enclosures
– Transportation and automotive components
Pros:
– Exceptional foundry quality and engineering expertise
– Comprehensive support from prototype to production
Cons:
– Limited information on specific casting materials
– Potentially high production costs for low volume runs
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Comparison Table
| Company | Product Details | Pros | Cons | Website |
|---|---|---|---|---|
| CPI Cast Products Inc. | Industry-Leading Design and Manufacturing Company | CPI Cast Products Inc. specializes in cast aluminum components and custom OEM aluminum castings, serving various industries including marine, commerci… | – Excellent customer service – High-quality accurate parts | – Limited information on specific product types – No detailed pricing information available |
| Barron Industries | Precision Investment Castings | Precision investment castings, often referred to as lost wax castings, suitable for engineered metal components in demanding applications. | – High quality and dimensional accuracy – Reduced costs and lead-times | – Potentially higher initial setup costs – Limited to specific applications requiring precision |
| Precision Castparts Corp. – Home | Precision Castparts Corp. manufactures large, complex structural investment castings, airfoil castings, forged components, aerostructures, and critica… | – High-quality, complex investment castings – Extensive metallurgical experience with over 180 years in the industry | – Limited information on specific product limitations – Potentially high cost due to advanced manufacturing processes | www.precast.com |
| Iron Casting Manufacturer & Supplier | Lemfco, Inc. | Gray iron castings ranging from ounces to 100 pounds with a maximum flask dimension of 20” x 24” x 8” over 7”. | – Fifth-generation family-owned business with extensive industry knowledge. – ISO 9001:2015 certified ensuring quality management. | – Limited to small to medium runs of castings. – Potential shipping costs depending on location. |
| Fisher Cast Steel – Stainless and Carbon Steel Castings | Fisher Cast Steel specializes in stainless and carbon steel castings, utilizing sand and investment casting methods. | – High-quality products with a commitment to customer service. – Wide range of materials and casting capabilities. | – Potentially longer lead times for custom castings. – Limited information on specific casting tolerances. | www.fishercaststeel.com |
| Cast Metals Technology | High-Quality Aluminum Casting & Machining | Aluminum casting and machining services, specializing in low and high-volume aluminum sand castings. | – Complete turn-key solutions from concept to final machining – High-quality products with a focus on customer satisfaction | – Limited to aluminum materials – Potentially longer lead times for custom projects |
| A Leading U.S. Die Casting Manufacturer | ITAR Registered, ISO Certified. | PHB Inc. is a U.S. based die casting manufacturer specializing in aluminum and zinc die casting, as well as precision CNC machining. The company provi… | – High level of quality assurance with state-of-the-art monitoring systems – Extensive experience with over 100 years in die casting | – Limited information on specific product limitations – Potentially high costs associated with high-quality manufacturing |
| Decatur Foundry – Gray and Ductile Iron castings from Decatur Foundry … | Gray and Ductile Iron castings specializing in complex, highly cored, short run, and prototype castings. | – Specialization in complex and prototype castings – Wide range of iron grades and casting weights | – Limited to short run production – Potentially higher costs for low-volume parts | www.decaturfoundry.com |
| Precision Die Castings & Parts – Cast Products, Inc. | Precision Zinc Die Castings manufactured by Cast Products, Inc. | – Unmatched Customer Service – Industry Leading Innovation – On Time Delivery – High Quality Standards | – Limited information on specific zinc alloys – Potential dependency on specific manufacturing technologies | www.castproducts.com |
| Custom Precision Casting Manufacturer | Pentz Cast Solutions | Pentz Cast Solutions specializes in custom precision aluminum sand castings, CNC machining, and innovative engineering solutions for various applicati… | – Exceptional foundry quality and engineering expertise – Comprehensive support from prototype to production | – Limited information on specific casting materials – Potentially high production costs for low volume runs |
Frequently Asked Questions (FAQs)
What types of products do cast manufacturers typically produce?
Cast manufacturers primarily produce a wide range of metal and plastic components, including automotive parts, machinery components, and decorative items. They use various casting processes like sand casting, die casting, and investment casting to create precise and durable products tailored to specific industry needs.
How do I choose the right cast manufacturer for my project?
To choose the right cast manufacturer, consider factors such as their expertise in your required materials, production capabilities, quality assurance processes, and customer reviews. It’s also helpful to communicate your project requirements clearly and ask for samples or references before making a decision.
What is the typical lead time for casting production?
Lead times for casting production can vary widely based on the complexity of the design and the manufacturer’s workload. Generally, you can expect anywhere from a few weeks to several months. It’s best to discuss timelines with your manufacturer early in the process to align expectations.
Are there minimum order quantities for cast products?
Many cast manufacturers have minimum order quantities, which can depend on the type of casting and the production process used. These minimums ensure cost-effectiveness and efficiency. It’s advisable to check with the manufacturer about their specific requirements and see if they can accommodate smaller orders.
What quality control measures do cast manufacturers implement?
Cast manufacturers typically implement several quality control measures, including material inspections, dimensional checks, and non-destructive testing. These processes help ensure that the final products meet industry standards and customer specifications, providing you with reliable and high-quality components.