Are you tired of sorting pills by hand? Discovering the best factory pill sorting machines could revolutionize your workflow! Comparing top manufacturers is essential for efficiency and reliability. Knowing your options means better productivity and peace of mind. Read on to uncover the leading factories and make an informed choice!
Pharmaceutical Pill Sorters – CDS Manufacturing
Product Details: CDS Manufacturing designed and built this pharmaceutical pill sorter, which automatically sorts pharmaceutical tablets for broken tablets and particles at a rate of 3,000 tablets per minute.
Technical Parameters:
– Sorting rate: 3,000 tablets per minute
– Bulk hopper for loading tablets
Application Scenarios:
– Pharmaceutical manufacturing
– Quality control in tablet production
Pros:
– High sorting speed
– Automatic operation reduces manual labor
Cons:
– Requires initial setup and calibration
– Potential for mechanical failure in high-volume use
Capsule Sorting Machine – A Complete Guide
Product Details: Capsule sorting machines are used to sort good from bad capsules before packaging and distribution, ensuring quality control in the pharmaceutical industry.
Technical Parameters:
– Sorts capsules of sizes ranging from 000 to 5
– Constructed with 316L and 304 stainless steel
Application Scenarios:
– Pharmaceutical industries for sorting gelatin capsules
– Quality control processes in capsule production
Pros:
– Reduced costs compared to manual sorting
– Enhanced accuracy in sorting to eliminate human error
Cons:
– Initial investment cost may be high
– Requires maintenance and calibration
Tablet Sorter • Capsule Sorting Machine – Ackley Machine Corp
Product Details: Ackley Tablet Sorter is a sorting machine designed for pharmaceutical, nutraceutical, and confectionery production, ensuring quality assurance by removing defective products.
Technical Parameters:
– Production rate of 300,000 to 1,000,000 units per hour
– FDA & CE Compliant
Application Scenarios:
– Inline or standalone use prior to or after printing, laser marking, or laser dri…
– Sorting of tablets, capsules, and candies
Pros:
– Removes up to 99% of defective products
– Customized plates for a wide range of sizes and shapes
Cons:
– May require operator training for effective use
– Initial investment cost may be high
Automatic tablet sorting and return machine – TOSHO Inc.
Product Details: Automatic tablet sorting and return machine Genie by TOSHO Inc. Dramatic reduction of human labor required for tablet sorting with an advanced analysis engine.
Technical Parameters:
– Sorts up to 48 types of medicines into cases
– Identifies capsules and half-tablets by their shape without the need for pre-sor…
Application Scenarios:
– Pharmacies managing large inventories of tablets and capsules
– Healthcare facilities requiring efficient medicine management
Pros:
– Reduces workload for staff by allowing unsorted medicines to be poured in a mixe…
– Sorting details can be exported as CSV data for administrative tasks
Cons:
– Limited to sorting only up to 48 types of medicines
– May require initial setup and training for optimal use
360 Filling & Sorting Machine_Pharmapack Technologies Corporation
Product Details: 360 Filling & Sorting Machine is an automatic counting, filling, and sorting equipment for pills, tablets, softgels, hard capsules, and other solid granules, widely used in various industries.
Technical Parameters:
– Maximum Production Speed: (depending on the size of the product being inspected)
– Dual wide-angle miniature cameras on the front and rear, up to 100 frames per se…
Application Scenarios:
– Pharmaceutical industry
– Healthcare, food, pesticide, and chemical industries
Pros:
– Innovative camera detection and rejection system for improved accuracy
– Compact design with a small footprint and high speed
Cons:
– High initial cost due to advanced technology
– Requires space for cleaning and maintenance
GMP Standard Pharmaceutical Capsule Polisher Machine From Factory
Product Details: GMP Standard Sorting Type Rejecting Capsule Polisher Machine for Pharmaceutical
Technical Parameters:
– Model NO.: JFP series
– Filling Accuracy: 99.9%
– Production Capacity: 150000-350000 PCS/Hour
– Power Supply: 220V 50Hz 1PH 0.30kw/0.2kw or customized
– Material Contact Part: SS 304 or Custom SS316
– Overall Dimension (LWH): 780x350x1000 mm
Application Scenarios:
– Pharmaceutical
– Food
– Cosmetic
– Hardware
Pros:
– High precision with 99.9% filling accuracy
– Dual function of polishing and sorting capsules
– Quick-fit connection structure for easy disassembly and cleaning
– Customizable voltage and material options
Cons:
– Requires manual adjustment for operation
– Metal detector can only be added to certain models
Capsule Polishers and Sorters – SaintyCo
Product Details: Capsule polishers and sorters are machines used in the pharmaceutical industry to clean capsules of their dust, enhance production efficiency, and handle up to 300,000 capsules per hour.
Technical Parameters:
– Capable of processing up to 300,000 capsules per hour
– Made from stainless steel for hygiene and compliance with safety standards
Application Scenarios:
– Used in the pharmaceutical industry for polishing and sorting capsules
– Integrated with capsule filling machines for quality control
Pros:
– Low-cost production compared to manual processes
– Improved accuracy in detecting production flaws
Cons:
– Initial investment cost may be high
– Requires maintenance and calibration for optimal performance
Sorter for pharmaceutical applications – All medical device manufacturers
Product Details: Sorters for pharmaceutical applications including automatic sorters for capsules and tablets, as well as laser sorters.
Technical Parameters:
– FDA and CE compliant
– cGMP compliant
Application Scenarios:
– Sorting broken, twins, or capped tablets
– Feeding good quality empty capsules to filling machines
Pros:
– Compact design
– Fast (dis)assembly
Cons:
– Specific to pharmaceutical applications
– May require calibration for different capsule sizes
eLIM – Prodieco
Product Details: Elim machine by Prodieco, designed to sort broken tablets and enhance Overall Equipment Efficiency (OEE) for blister packaging lines.
Technical Parameters:
– Operational mechanism under PLC control with a gate mechanism to regulate tablet…
– Throughput rates of up to 4-5kg/min with product channel widths of 300mm or 400m…
Application Scenarios:
– Inline sorting for blister packaging lines.
– Offline sorting solutions for tablet feeding systems.
Pros:
– Reduces setup time compared to offline sorting systems.
– Enhances operator morale and minimizes product waste.
Cons:
– Requires integration with existing machinery.
– Potential initial investment costs.
Pill Counting & Sorting Machines | Pharmaceutical Packaging Net Weigh …
Product Details: Automatic net weighing and filling machines designed for packaging a variety of medical and pharmaceutical products including pills, tablets, and medical accessories.
Technical Parameters:
– Unlimited Telephone Support
– Free Machine Training Prior to Shipping
Application Scenarios:
– Pills
– Pharmaceutical Products
Pros:
– Fast and accurate filling, weighing, counting, and packaging solutions
– All products are made in the U.S.A.
Cons:
– Specific technical specifications not provided
– Limited information on customization options
Related Video
Comparison Table
| Company | Product Details | Pros | Cons | Website |
|---|---|---|---|---|
| Pharmaceutical Pill Sorters – CDS Manufacturing | CDS Manufacturing designed and built this pharmaceutical pill sorter, which automatically sorts pharmaceutical tablets for broken tablets and particle… | – High sorting speed – Automatic operation reduces manual labor | – Requires initial setup and calibration – Potential for mechanical failure in high-volume use | www.cdsmanufacturing.com |
| Capsule Sorting Machine – A Complete Guide | Capsule sorting machines are used to sort good from bad capsules before packaging and distribution, ensuring quality control in the pharmaceutical ind… | – Reduced costs compared to manual sorting – Enhanced accuracy in sorting to eliminate human error | – Initial investment cost may be high – Requires maintenance and calibration | capsulefiller.com |
| Tablet Sorter • Capsule Sorting Machine – Ackley Machine Corp | Ackley Tablet Sorter is a sorting machine designed for pharmaceutical, nutraceutical, and confectionery production, ensuring quality assurance by remo… | – Removes up to 99% of defective products – Customized plates for a wide range of sizes and shapes | – May require operator training for effective use – Initial investment cost may be high | ackleymachine.com |
| Automatic tablet sorting and return machine – TOSHO Inc. | Automatic tablet sorting and return machine Genie by TOSHO Inc. Dramatic reduction of human labor required for tablet sorting with an advanced analysi… | – Reduces workload for staff by allowing unsorted medicines to be poured in a mixe… – Sorting details can be exported as CSV data for administrative… | – Limited to sorting only up to 48 types of medicines – May require initial setup and training for optimal use | www.tosho.cc |
| 360 Filling & Sorting Machine_Pharmapack Technologies Corporation | 360 Filling & Sorting Machine is an automatic counting, filling, and sorting equipment for pills, tablets, softgels, hard capsules, and other solid gr… | – Innovative camera detection and rejection system for improved accuracy – Compact design with a small footprint and high speed | – High initial cost due to advanced technology – Requires space for cleaning and maintenance | www.pppharmapack.com |
| GMP Standard Pharmaceutical Capsule Polisher Machine From Factory | GMP Standard Sorting Type Rejecting Capsule Polisher Machine for Pharmaceutical | – High precision with 99.9% filling accuracy – Dual function of polishing and sorting capsules – Quick-fit connection structure for easy disassembly a… | – Requires manual adjustment for operation – Metal detector can only be added to certain models | fulinmachineco.com |
| Capsule Polishers and Sorters – SaintyCo | Capsule polishers and sorters are machines used in the pharmaceutical industry to clean capsules of their dust, enhance production efficiency, and han… | – Low-cost production compared to manual processes – Improved accuracy in detecting production flaws | – Initial investment cost may be high – Requires maintenance and calibration for optimal performance | www.saintyco.com |
| Sorter for pharmaceutical applications – All medical device manufacturers | Sorters for pharmaceutical applications including automatic sorters for capsules and tablets, as well as laser sorters. | – Compact design – Fast (dis)assembly | – Specific to pharmaceutical applications – May require calibration for different capsule sizes | www.medicalexpo.com |
| eLIM – Prodieco | Elim machine by Prodieco, designed to sort broken tablets and enhance Overall Equipment Efficiency (OEE) for blister packaging lines. | – Reduces setup time compared to offline sorting systems. – Enhances operator morale and minimizes product waste. | – Requires integration with existing machinery. – Potential initial investment costs. | www.prodieco.com |
| Pill Counting & Sorting Machines | Pharmaceutical Packaging Net Weigh … | Automatic net weighing and filling machines designed for packaging a variety of medical and pharmaceutical products including pills, tablets, and medi… | – Fast and accurate filling, weighing, counting, and packaging solutions – All products are made in the U.S.A. | – Specific technical specifications not provided – Limited information on customization options |
Frequently Asked Questions (FAQs)
What is a factory pill sorting machine and how does it work?
A factory pill sorting machine is designed to automate the process of sorting and packaging pills or tablets. It uses advanced technology, such as sensors and cameras, to identify different shapes, sizes, and colors of pills. Once identified, the machine sorts them into designated containers, ensuring accuracy and efficiency in the production line.
What are the benefits of using a pill sorting machine in my factory?
Using a pill sorting machine increases efficiency, reduces labor costs, and minimizes human error. It can handle large volumes of pills quickly and consistently, ensuring that your production meets demand without compromising quality. Additionally, it enhances safety by reducing manual handling.
How much space is required for a pill sorting machine?
The space needed for a pill sorting machine varies depending on the model and capacity. Generally, you should allocate enough room for the machine itself, as well as space for operator access and maintenance. It’s best to consult the manufacturer’s specifications for exact dimensions.
Are pill sorting machines customizable for different types of pills?
Yes, many pill sorting machines are customizable to accommodate various pill types, sizes, and packaging requirements. You can often adjust settings or add attachments to suit your specific needs, making these machines versatile for different production scenarios.
What maintenance is required for a pill sorting machine?
Regular maintenance for a pill sorting machine includes cleaning, lubrication of moving parts, and periodic inspections to ensure everything is functioning correctly. It’s essential to follow the manufacturer’s maintenance schedule to prolong the machine’s lifespan and maintain optimal performance.