Are you tired of sifting through countless flange insulation kits? Discovering the best manufacturers can save you time and money. By comparing top factories, you’ll find reliable options that enhance efficiency and safety. Dive in to uncover the leading brands and make an informed choice for your needs!
Flange Isolation Kits And Gaskets – PSI , Pikotek – GPT Industries
Product Details: EVOLUTION® is a patented fully encapsulated isolating gasket. The Pikotek® VCS® gasket provides exceptional insulating and sealing performance. The VCFS® adds fire service capability. The VCXT™ high temperature flange insulation sets create a seal across a wide range of stresses. The VCS-ID® introduces an internal PTFE seal. LineBacker® gaskets use a unique quad ring design. The LineBacker® Strainer gasket includes a strainer mesh. The LineBacker® 61™ is NSF certified. The PGE™ system offers an alternative to phenolic-based gaskets. Pikotek® flow restriction orifice plates are designed for critical flow applications. The MTS gasket is for emissions control. Nitrile coated G10 gaskets
have a nitrile coating for sealing. Diamond-Hyde™ coated washers are abrasion resistant. Piko-Lube™ is a non-metallic lubricant for high temperatures.
Technical Parameters:
– Thickness: 1/8″ (3mm) for EVOLUTION®
– Temperature resistance: up to 2400° F (1315° C) for Piko-Lube™
Application Scenarios:
– Use in aggressive material applications for Pikotek® VCS®
– High pressure applications for MTS gaskets
Pros:
– Exceptional sealing performance in aggressive environments
– NSF certified for health effects testing
Cons:
– Potential limitations in extreme conditions for some gaskets
– Specific applications may require tailored solutions
Flange Isolation Gaskets and Kits | Lamons Products
Product Details: Flange Isolation Gaskets and Kits including Isoguard®, Defender®, Defender FS®, IsoKamm®, and Matrix® CPG®.
Technical Parameters:
– Potable Water NSF61 Certified
– High temperature isolation
Application Scenarios:
– Standard applications
– Critical applications
Pros:
– Materials that meet and exceed industry standards
– Designed for corrosive environments
Cons:
– Limited specific technical details provided
– Potentially higher cost for specialized products
Flange Insulation Kits – Fluid Sealing Products
Product Details: Flange insulation kits for cathodic protection, including economy phenolic and non-asbestos types for plumbing and HVAC, as well as higher critical pressures for pipeline and wellhead applications.
Technical Parameters:
– Quick turnaround for immediate needs
– Fabricated to end user specifications and materials
Application Scenarios:
– Plumbing and HVAC systems
– Pipeline and wellhead applications
Pros:
– Provides cathodic protection
– Available in various materials and specifications
Cons:
– Limited information on specific material properties
– Potential installation challenges with thicker gaskets
Flange Insulation Kits – CALPICO, Inc.
Product Details: Flange insulation kits for water, natural gas, petroleum, and other pipelines.
Technical Parameters:
– Flange sizes from 1/2″ to 96″
– Isolates cathodically protected lines
Application Scenarios:
– Eliminate stray electrical currents
– Sectionalize piping systems
Pros:
– Seals a flange as a gasket
– Versatile for various pipeline applications
Cons:
– Generic placeholder for cons
– Generic placeholder for cons
GPT Industries | Sealing, Connecting, And Protecting The World’s Pipelines
Product Details: Industrial sealing and corrosion prevention solutions for pipelines.
Technical Parameters:
– Isolation Kits
– Monolithic Isolation Joints
Application Scenarios:
– Oil and Gas
– Water Treatment
Pros:
– Advanced engineering and manufacturing processes
– Focus on safety, performance, and reliability
Cons:
– Specific applications may require tailored solutions
– Potentially high initial investment
Flange Insulating Kits by Pikotek – Farwest Corrosion
Product Details: Pikotek Flange Insulation Kits are designed for complete electrical insulation of flanged assemblies, consisting of insulating sleeves, washers, and steel washers.
Technical Parameters:
– Insulating sleeve options: GRE (Glass-Reinforced Epoxy) and Mylar
– Compressive strength of GRE washers: 60,000 psi
Application Scenarios:
– Oilfield applications requiring electrical insulation
– Flanged joints in various industrial settings
Pros:
– High reliability and durability in harsh environments
– Full-length sleeves and double washer sets for effective insulation
Cons:
– Mylar sleeves are less durable than GRE
– Higher cost compared to inferior materials
JBSC Corp. – Flange Insulation Kits, Isolating Gasket, Flange Isolation …
Product Details: Flange Isolation Gasket Kits available for flanges ranging from 1/2ʺ to 144ʺ in all ANSI and API classes, constructed of quality materials with high dielectric constant and low water absorption.
Technical Parameters:
– Temperature limit: 175° F (80° C.)
– Available materials: Nitrile, Phenolic, Neoprene, Mylar, Polyethylene, G-7 Silic…
Application Scenarios:
– Used in oil and gas industries to prevent galvanic corrosion.
– Suitable for various flange sizes, types, pressure ratings, and materials.
Pros:
– Effective sealing surface with high dielectric properties.
– Prevents foreign material from creating a bridge and shorting cathodic isolation…
Cons:
– Limited to applications where flange temperature does not exceed +180°F.
– Compressive loads should not exceed 18,000 psi.
Insulation gasket kits – Den Holder engineering products
Flange Insulation Kits | Flange Insulation Kit Gaskets | Flange …
Product Details: HMS flange insulation products designed to control and confine electrolytic corrosion in piping systems.
Technical Parameters:
– High dielectric strength
– Low water absorption and chemical stability
Application Scenarios:
– Refinery applications
– Chemical plant applications
Pros:
– Economically protects equipment
– Lengthens service life with little or no downtime
Cons:
– Costly if not managed properly
– Potential limitations in extreme conditions
Flange Isolation Kits Suppliers – Thomasnet
Product Details: Flange insulation kits designed to control electrical flow and seal pipe flanges, suitable for various industries including oil and gas, pipeline, and power generation.
Technical Parameters:
– Available in flange sizes ranging from 1/2 in. to 96 in.
– Materials include phenolic, neoprene, fiberglass, and silicone.
Application Scenarios:
– Used in water, natural gas, and petroleum pipelines.
– Applicable in cathodic protection systems to eliminate stray electrical currents…
Pros:
– Helps in achieving complete electrical isolation of flanged assemblies.
– Available in various materials and sizes to meet specific needs.
Cons:
– May require specific installation techniques for optimal performance.
– Potentially higher cost compared to standard flange kits.
Related Video
Comparison Table
| Company | Product Details | Pros | Cons | Website |
|---|---|---|---|---|
| Flange Isolation Kits And Gaskets – PSI , Pikotek – GPT Industries | EVOLUTION® is a patented fully encapsulated isolating gasket. The Pikotek® VCS® gasket provides exceptional insulating and sealing performance. The VC… | – Exceptional sealing performance in aggressive environments – NSF certified for health effects testing | – Potential limitations in extreme conditions for some gaskets – Specific applications may require tailored solutions | www.gptindustries.com |
| Flange Isolation Gaskets and Kits | Lamons Products | Flange Isolation Gaskets and Kits including Isoguard®, Defender®, Defender FS®, IsoKamm®, and Matrix® CPG®. | – Materials that meet and exceed industry standards – Designed for corrosive environments | – Limited specific technical details provided – Potentially higher cost for specialized products |
| Flange Insulation Kits – Fluid Sealing Products | Flange insulation kits for cathodic protection, including economy phenolic and non-asbestos types for plumbing and HVAC, as well as higher critical pr… | – Provides cathodic protection – Available in various materials and specifications | – Limited information on specific material properties – Potential installation challenges with thicker gaskets | www.fluidsealingproducts.com |
| Flange Insulation Kits – CALPICO, Inc. | Flange insulation kits for water, natural gas, petroleum, and other pipelines. | – Seals a flange as a gasket – Versatile for various pipeline applications | – Generic placeholder for cons – Generic placeholder for cons | calpicoinc.com |
| GPT Industries | Sealing, Connecting, And Protecting The World’s Pipelines | Industrial sealing and corrosion prevention solutions for pipelines. | – Advanced engineering and manufacturing processes – Focus on safety, performance, and reliability | – Specific applications may require tailored solutions – Potentially high initial investment |
| Flange Insulating Kits by Pikotek – Farwest Corrosion | Pikotek Flange Insulation Kits are designed for complete electrical insulation of flanged assemblies, consisting of insulating sleeves, washers, and s… | – High reliability and durability in harsh environments – Full-length sleeves and double washer sets for effective insulation | – Mylar sleeves are less durable than GRE – Higher cost compared to inferior materials | www.farwestcorrosion.com |
| JBSC Corp. – Flange Insulation Kits, Isolating Gasket, Flange Isolation … | Flange Isolation Gasket Kits available for flanges ranging from 1/2ʺ to 144ʺ in all ANSI and API classes, constructed of quality materials with high d… | – Effective sealing surface with high dielectric properties. – Prevents foreign material from creating a bridge and shorting cathodic isolation… | – Limited to applications where flange temperature does not exceed +180°F. – Compressive loads should not exceed 18,000 psi. | jbscco.com |
| Insulation gasket kits – Den Holder engineering products | www.denholder.com | |||
| Flange Insulation Kits | Flange Insulation Kit Gaskets | Flange … | HMS flange insulation products designed to control and confine electrolytic corrosion in piping systems. | – Economically protects equipment – Lengthens service life with little or no downtime |
| Flange Isolation Kits Suppliers – Thomasnet | Flange insulation kits designed to control electrical flow and seal pipe flanges, suitable for various industries including oil and gas, pipeline, and… | – Helps in achieving complete electrical isolation of flanged assemblies. – Available in various materials and sizes to meet specific needs. | – May require specific installation techniques for optimal performance. – Potentially higher cost compared to standard flange kits. | www.thomasnet.com |
Frequently Asked Questions (FAQs)
What is a flange insulation kit and why is it important?
A flange insulation kit is designed to prevent galvanic corrosion between flanged joints in piping systems. It isolates the metal flanges from each other, reducing the risk of electrical conductivity and corrosion. This is crucial for maintaining the integrity of your piping system and extending its lifespan.
How do I choose the right flange insulation kit?
When selecting a flange insulation kit, consider the size and type of your flanges, the operating temperature, and the specific environmental conditions. It’s also important to ensure compatibility with the materials used in your piping system to achieve optimal performance.
What materials are commonly used in flange insulation kits?
Flange insulation kits typically include materials like phenolic, rubber, or plastic for insulation, along with gaskets and washers made from non-conductive materials. These components work together to provide effective insulation and prevent corrosion.
How do I install a flange insulation kit?
To install a flange insulation kit, first, clean the flange surfaces thoroughly. Then, place the insulating gasket between the flanges, followed by the insulating washers and bolts. Ensure everything is tightened to the manufacturer’s specifications to maintain a proper seal and insulation.
What maintenance is required for flange insulation kits?
Regular inspections are essential to ensure the integrity of your flange insulation kits. Check for signs of wear, corrosion, or damage. If you notice any issues, replace the affected components promptly to maintain effective insulation and prevent corrosion.