Are you tired of sifting through endless foam options? Finding the right manufacturer can make all the difference in quality and comfort. By comparing top factories, you’ll discover the best choices tailored to your needs. Dive in to uncover your ideal foam supplier and elevate your projects today!
Foam Products Corporation | Foam Product Supply, Distribution, Fabrication
Product Details: Foam Products Corporation offers a variety of foam products including DuPont Styrofoam™, Polystyrene Foam, Polyethylene Foam, Polyurethane Foam, PVC Foam, EPS Foam, Whisper Foam, Specialty Foam, Pit Foam, Flotation Foam, Flexible Urethane, and Rigid Urethane.
Technical Parameters:
– Custom cut options available
– Various foam densities and types
Application Scenarios:
– Insulation for commercial and industrial use
– Packaging solutions for fragile items
Pros:
– Low-cost alternative to expensive materials
– Customizable foam solutions to meet specific needs
Cons:
– Limited information on specific foam properties
– Potential variability in quality depending on supplier
Homepage – Merryweather Foam
Product Details: Custom foam parts manufactured by Merryweather Foam, including Poron Microcellular Polyurethane.
Technical Parameters:
– Rebounds to 99.8% of its original thickness
– Available in many densities, thicknesses, and surface finishes
Application Scenarios:
– Gasketing
– Gap-filling
– Buzz, squeak, and rattle applications
Pros:
– Quick turnaround times for quotes and samples
– Excellent customer service with real person interaction
Cons:
– Variety of materials can be overwhelming
– Potentially high costs for complex designs
Foam Warehouse NW – Wholesale & Retail Foam, Upholstery Services
Product Details: Foam Warehouse NW offers a wide selection of foam products including polyurethane foams, high resiliency foams, convoluted foams, gel foams, and memory foams. All foams are CertiPur-US certified and made in the USA.
Technical Parameters:
– Soft to extra firm options available
– Medium to high density foams
Application Scenarios:
– Furniture reupholstery
– Custom van mattresses and seating solutions
Pros:
– Custom orders welcome with quick turnaround (3 to 7 days)
– Immediate pick up available for many foam sizes
Cons:
– Limited information on specific foam types and densities
– No detailed pricing information provided
Home – Rogers Foam
Product Details: Rogers Foam fabricates flexible products for custom applications, specializing in molded urethane and other flexible materials.
Technical Parameters:
– Over seventy years of experience
– Comprehensive network of dependable suppliers
Application Scenarios:
– Filters
– Sound insulators
– Bedding and pillows
– Heat shields
– Battery pads
Pros:
– Expertise in diverse applications
– Competitive pricing through supplier network
Cons:
– Limited specific technical parameters provided
– No detailed product specifications mentioned
Federal Foam Technologies – Leading US Foam Manufacturer
Product Details: Federal Foam Technologies offers a wide range of foam, fiber, plastic, composite, and rubber materials tailored for various industrial applications.
Technical Parameters:
– ISO 9001:2015 certified manufacturing processes
– Diverse material options including polyurethane, closed-cell foams, and composit…
Application Scenarios:
– Used in agriculture for safety foam solutions for machinery operators
– Applied in medical settings for cushioning and support
Pros:
– High-quality materials with precise engineering
– On-time delivery and commitment to customer satisfaction
Cons:
– Potentially higher costs due to premium materials
– Limited information on specific product dimensions and weights
Foam Factory, Inc.
Product Details: Foam products including futon mattresses, memory foam toppers, and custom cushions.
Technical Parameters:
– Temperature-sensitive memory foam
– Custom cutting capabilities for 2-D and 3-D shapes
Application Scenarios:
– Residential use for mattresses and cushions
– Commercial use for packaging and acoustical foam
Pros:
– Wide selection of foam products
– Competitive prices
Cons:
– Limited information on specific product dimensions
– Potential variability in foam density and firmness
Foam Creations – Leading Molded Foam Manufacturer in North America
Product Details: XL EXTRALIGHT® foam, a proprietary Polyolefin-based material used for custom foam molding.
Technical Parameters:
– Phthalate-free
– 100% waterproof, soft, and easy to clean
Application Scenarios:
– Medical devices including ergonomic components for surgical equipment
– Footwear including shoe soles for casual and athletic shoes
Pros:
– Superior cushioning, flexibility, and durability
– Fast development and high-quality production
Cons:
– Limited information on specific limitations of foam types
– Potentially higher costs compared to traditional EVA foam
Custom Foam Fabrication and Engineering Solutions | Flextech
Product Details: Custom foam fabrication and engineering solutions for various applications.
Technical Parameters:
– Utilizes SolidWorks 3D CAD software for design and tooling.
– In-house tool shop for molds, cutting dies, and fixtures.
Application Scenarios:
– Personal protection equipment manufacturing.
– Medical packaging and industrial applications.
Pros:
– Collaborative design and engineering support.
– Fast prototyping and minimal downtime for tool repairs.
Cons:
– Limited information on specific material properties.
– Potential dependency on in-house tooling capabilities.
Atlas Molded Products | EPS Insulation Manufacturer
Product Details: Atlas Molded Products specializes in EPS insulation, offering a range of solutions including rigid insulation, geofoam, OEM components, and protective packaging.
Technical Parameters:
– High performance products manufactured under industry-leading quality control pr…
– Extensive polystyrene processing capabilities with both block and shape molding.
Application Scenarios:
– Roof insulation for commercial buildings.
– Lightweight fill for elevation geofoam applications.
Pros:
– Nation’s largest EPS manufacturer with a wide geographic reach.
– Service-oriented approach with localized sales and technical experts.
Cons:
– Limited information on specific product dimensions and densities.
– Potential variability in product availability based on geographic location.
Worldwide Foam – Leading Closed Cell Foam Manufacturer
Product Details: WZ-40, a 2.5 lb/ft3 density, 1.375″ x 48″ x 80″ XLPE foam. Builds upon the success of the popular WZ-30, offering fabricators a superior solution for diverse applications.
Technical Parameters:
– Density: 2.5 lb/ft3
– Dimensions: 1.375″ x 48″ x 80″
Application Scenarios:
– Fabrication in various industries
– Medical applications
Pros:
– Premium performance
– Vibrant colors
– Low VOCs
– Lightweight
Cons:
– Specific applications may require additional customization
– Potential limitations in extreme temperature environments
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Comparison Table
| Company | Product Details | Pros | Cons | Website |
|---|---|---|---|---|
| Foam Products Corporation | Foam Product Supply, Distribution, Fabrication | Foam Products Corporation offers a variety of foam products including DuPont Styrofoam™, Polystyrene Foam, Polyethylene Foam, Polyurethane Foam, PVC F… | – Low-cost alternative to expensive materials – Customizable foam solutions to meet specific needs | – Limited information on specific foam properties – Potential variability in quality depending on supplier |
| Homepage – Merryweather Foam | Custom foam parts manufactured by Merryweather Foam, including Poron Microcellular Polyurethane. | – Quick turnaround times for quotes and samples – Excellent customer service with real person interaction | – Variety of materials can be overwhelming – Potentially high costs for complex designs | www.merryweather.com |
| Foam Warehouse NW – Wholesale & Retail Foam, Upholstery Services | Foam Warehouse NW offers a wide selection of foam products including polyurethane foams, high resiliency foams, convoluted foams, gel foams, and memor… | – Custom orders welcome with quick turnaround (3 to 7 days) – Immediate pick up available for many foam sizes | – Limited information on specific foam types and densities – No detailed pricing information provided | foamwarehousenw.com |
| Home – Rogers Foam | Rogers Foam fabricates flexible products for custom applications, specializing in molded urethane and other flexible materials. | – Expertise in diverse applications – Competitive pricing through supplier network | – Limited specific technical parameters provided – No detailed product specifications mentioned | www.rogersfoam.com |
| Federal Foam Technologies – Leading US Foam Manufacturer | Federal Foam Technologies offers a wide range of foam, fiber, plastic, composite, and rubber materials tailored for various industrial applications. | – High-quality materials with precise engineering – On-time delivery and commitment to customer satisfaction | – Potentially higher costs due to premium materials – Limited information on specific product dimensions and weights | www.federalfoam.com |
| Foam Factory, Inc. | Foam products including futon mattresses, memory foam toppers, and custom cushions. | – Wide selection of foam products – Competitive prices | – Limited information on specific product dimensions – Potential variability in foam density and firmness | www.foambymail.com |
| Foam Creations – Leading Molded Foam Manufacturer in North America | XL EXTRALIGHT® foam, a proprietary Polyolefin-based material used for custom foam molding. | – Superior cushioning, flexibility, and durability – Fast development and high-quality production | – Limited information on specific limitations of foam types – Potentially higher costs compared to traditional EVA foam | foamcreations.com |
| Custom Foam Fabrication and Engineering Solutions | Flextech | Custom foam fabrication and engineering solutions for various applications. | – Collaborative design and engineering support. – Fast prototyping and minimal downtime for tool repairs. | – Limited information on specific material properties. – Potential dependency on in-house tooling capabilities. |
| Atlas Molded Products | EPS Insulation Manufacturer | Atlas Molded Products specializes in EPS insulation, offering a range of solutions including rigid insulation, geofoam, OEM components, and protective… | – Nation’s largest EPS manufacturer with a wide geographic reach. – Service-oriented approach with localized sales and technical experts. | – Limited information on specific product dimensions and densities. – Potential variability in product availability based on geographic location. |
| Worldwide Foam – Leading Closed Cell Foam Manufacturer | WZ-40, a 2.5 lb/ft3 density, 1.375″ x 48″ x 80″ XLPE foam. Builds upon the success of the popular WZ-30, offering fabricators a superior solution for… | – Premium performance – Vibrant colors – Low VOCs – Lightweight | – Specific applications may require additional customization – Potential limitations in extreme temperature environments | worldwidefoam.com |
Frequently Asked Questions (FAQs)
What types of foam products do local manufacturers typically offer?
Local foam manufacturers usually provide a variety of products, including memory foam, polyurethane foam, and specialty foams for different applications. You can find foam used in mattresses, cushions, insulation, packaging, and automotive interiors. Each manufacturer may specialize in certain types, so it’s a good idea to check their catalogs or websites for specific offerings.
How can I find foam manufacturers near me?
You can easily find foam manufacturers by searching online using terms like “foam manufacturers near me” or “foam suppliers in [your location].” Additionally, local business directories, trade shows, and industry associations can provide valuable information. Don’t forget to ask for recommendations from friends or industry contacts!
What should I consider when choosing a foam manufacturer?
When selecting a foam manufacturer, consider factors like product quality, customization options, pricing, and delivery times. It’s also important to check reviews and testimonials from previous customers. If possible, visit the facility to see their production processes and ask about their sustainability practices.
Do foam manufacturers offer custom foam solutions?
Yes, many foam manufacturers offer custom solutions tailored to your specific needs. You can request different densities, shapes, and sizes depending on your project. Be sure to communicate your requirements clearly and ask about any minimum order quantities or lead times for custom products.
What are the typical lead times for foam orders?
Lead times for foam orders can vary based on the manufacturer and the complexity of your order. Generally, standard orders may take a few days to a couple of weeks, while custom orders could take longer. It’s best to discuss timelines with the manufacturer directly to get a clear estimate based on your specific needs.
