Are you tired of sifting through countless gearbox suppliers? Comparing the top customized factories can save you time and money. Discovering the best options not only ensures quality but also boosts your production efficiency. Dive in to find out which suppliers stand out in the industry!
Custom Gears – Custom Gear Manufacturing at Gear Motions
Product Details: Custom gears manufactured for OEMs, including helical gears, spur gears, pump gears, bevel gears, and worm gears, with diameters ranging from a fraction of an inch up to three feet.
Technical Parameters:
– Custom cut or precision ground gears
– Accommodates complex part mixes and tight tolerances
Application Scenarios:
– Aerospace & Military
– Industrial & Commercial
Pros:
– Large enough to meet high volume demand
– Personal service to every customer
Cons:
– Limited information on specific gear types
– Potentially longer lead times for custom orders
Precision Gears, Inc. | High Quality Custom Gear Specialists
Product Details: Precision Gears, Inc. specializes in high-quality custom gears including worms, worm gears, spur gears, helical gears, internal and external splines, keyway and broaching services, and sprockets.
Technical Parameters:
– Manufactured to specifications
– Short- and long-run production capabilities
Application Scenarios:
– Industrial machinery
– Commercial applications
Pros:
– High-quality precision gears
– Diverse range of products for various industries
Cons:
– Limited specific technical parameters provided
– No detailed pros and cons for individual products
Custom Gears Manufacturer – PIC Design, Inc.
Product Details: Custom precision gears manufactured by PIC Design, Inc. for various applications.
Technical Parameters:
– High-precision custom gears
– Manufacturing processes include gear hobbing, shaping, CNC and manual turning, m…
Application Scenarios:
– Medical equipment
– Aerospace
Pros:
– Ability to modify standard gears or create entirely new designs.
– Certified to ISO 9001:2015 and ITAR registered.
Cons:
– Potentially longer lead times for custom manufacturing.
– Higher costs compared to standard off-the-shelf gears.
HMC Gears – High Quality Custom Gears
Product Details: HMC manufactures high-quality gears using alloy-enhanced forgings that provide longer life and superior performance.
Technical Parameters:
– Higher hardness
– Superior wear resistance
Application Scenarios:
– Mining
– Steel & Aluminum
– Mineral Processing
– Marine
– Defense
– Sugar
– Power Generation
Pros:
– Longer lasting replacement parts
– Fastest response and delivery times
Cons:
– Limited information on specific gear types
– No detailed pricing information
Custom Gears – Custom Gear Manufacturing | AmTech – Breakdance Sandbox
Product Details: Custom gear manufacturing services specializing in high-quality gears, related components, and transmission gear assemblies for OEMs across various industries.
Technical Parameters:
– Spur Gears: Up to 24″ Diameter
– Turning: ±0.0002″
Application Scenarios:
– Automotive
– Industrial Machinery
Pros:
– Precision manufacturing with tight tolerances
– Wide range of materials and gear types available
Cons:
– Potentially longer lead times for custom orders
– Complexity in design may require extensive collaboration
Custom Gear Manufacturer | Custom Power Transmission Gears – Ondrives.US
Product Details: Custom made gears designed for power transmission applications, available in metal or plastic materials including spur, helical, bevel, miter, and worm gears.
Technical Parameters:
– Pitch, pressure angle, face width, number of teeth, and material
– A.G.M.A. high precision quality up to Q14
Application Scenarios:
– Older equipment with obsolete parts
– Custom-built machinery requiring unique components
Pros:
– Custom designs allow for unique center-to-center distances and performance enhan…
– Ability to work from part prints or reverse engineer existing parts
Cons:
– Custom gear manufacturing may take longer than standard options
– Potentially higher costs compared to off-the-shelf solutions
Custom Precision Gears – WM Berg
Product Details: Custom gears designed for various applications.
Technical Parameters:
– Material options: steel, aluminum, plastic
– Precision: up to 0.001 inches
Application Scenarios:
– Automotive industry
– Industrial machinery
Pros:
– High customization options
– Durable and reliable performance
Cons:
– Potentially longer lead times
– Higher cost for low volume orders
Company – Gearmakers USA
Product Details: Complete range of design and manufacturing services for gears and associated machine parts.
Technical Parameters:
– Custom gear design and manufacturing
– Machining and cutting services for gears
Application Scenarios:
– Used in steel mills
– Used in paper mills
– Used in energy infrastructure
– Used in industrial gear boxes
Pros:
– Expertise in custom gear solutions
– Ability to work with both supplied materials and customer-supplied blanks
Cons:
– Limited information on mass production capabilities
– Potentially longer lead times for custom designs
Gear Manufacturer – Custom Gear Manufacturer – Horsburgh & Scott
Product Details: Horsburgh & Scott specializes in custom gear manufacturing, including spur gears, helical gears, internal gears, herringbone gears, and pinion shafts. They offer engineering, manufacturing, duplication, replacement, and repair services for various gear shapes and sizes.
Technical Parameters:
– Manufacturing capabilities for small, medium, and large gears
– Compliance with AGMA, ISO 9001:2018, AASHTO, and API standards
Application Scenarios:
– Industrial equipment
– Marine and mining applications
Pros:
– Over 135 years of gear design experience
– In-house carburizing and heat treatment for stronger gears
Cons:
– Limited information on specific gear dimensions
– Potentially longer lead times for custom orders
Custom Gearbox Manufacturers – Riley Gear
Related Video
Comparison Table
| Company | Product Details | Pros | Cons | Website |
|---|---|---|---|---|
| Custom Gears – Custom Gear Manufacturing at Gear Motions | Custom gears manufactured for OEMs, including helical gears, spur gears, pump gears, bevel gears, and worm gears, with diameters ranging from a fracti… | – Large enough to meet high volume demand – Personal service to every customer | – Limited information on specific gear types – Potentially longer lead times for custom orders | gearmotions.com |
| Precision Gears, Inc. | High Quality Custom Gear Specialists | Precision Gears, Inc. specializes in high-quality custom gears including worms, worm gears, spur gears, helical gears, internal and external splines,… | – High-quality precision gears – Diverse range of products for various industries | – Limited specific technical parameters provided – No detailed pros and cons for individual products |
| Custom Gears Manufacturer – PIC Design, Inc. | Custom precision gears manufactured by PIC Design, Inc. for various applications. | – Ability to modify standard gears or create entirely new designs. – Certified to ISO 9001:2015 and ITAR registered. | – Potentially longer lead times for custom manufacturing. – Higher costs compared to standard off-the-shelf gears. | www.pic-design.com |
| HMC Gears – High Quality Custom Gears | HMC manufactures high-quality gears using alloy-enhanced forgings that provide longer life and superior performance. | – Longer lasting replacement parts – Fastest response and delivery times | – Limited information on specific gear types – No detailed pricing information | www.hmcgears.com |
| Custom Gears – Custom Gear Manufacturing | AmTech – Breakdance Sandbox | Custom gear manufacturing services specializing in high-quality gears, related components, and transmission gear assemblies for OEMs across various in… | – Precision manufacturing with tight tolerances – Wide range of materials and gear types available | – Potentially longer lead times for custom orders – Complexity in design may require extensive collaboration |
| Custom Gear Manufacturer | Custom Power Transmission Gears – Ondrives.US | Custom made gears designed for power transmission applications, available in metal or plastic materials including spur, helical, bevel, miter, and wor… | – Custom designs allow for unique center-to-center distances and performance enhan… – Ability to work from part prints or reverse engineer existing… | – Custom gear manufacturing may take longer than standard options – Potentially higher costs compared to off-the-shelf solutions |
| Custom Precision Gears – WM Berg | Custom gears designed for various applications. | – High customization options – Durable and reliable performance | – Potentially longer lead times – Higher cost for low volume orders | www.wmberg.com |
| Company – Gearmakers USA | Complete range of design and manufacturing services for gears and associated machine parts. | – Expertise in custom gear solutions – Ability to work with both supplied materials and customer-supplied blanks | – Limited information on mass production capabilities – Potentially longer lead times for custom designs | www.gearmakers-usa.com |
| Gear Manufacturer – Custom Gear Manufacturer – Horsburgh & Scott | Horsburgh & Scott specializes in custom gear manufacturing, including spur gears, helical gears, internal gears, herringbone gears, and pinion shafts…. | – Over 135 years of gear design experience – In-house carburizing and heat treatment for stronger gears | – Limited information on specific gear dimensions – Potentially longer lead times for custom orders | horsburgh-scott.com |
| Custom Gearbox Manufacturers – Riley Gear | www.rileygear.com |
Frequently Asked Questions (FAQs)
What types of gears do you offer for custom gearboxes?
We offer a wide range of gears, including spur gears, helical gears, bevel gears, and worm gears. Each type can be customized based on your specific requirements, such as size, material, and tooth design. Just let us know what you need, and we’ll help you find the perfect solution!
Can you provide prototypes before full production?
Absolutely! We understand the importance of testing and validation. We can create prototypes to ensure that the gears meet your specifications and performance expectations. This way, you can make any necessary adjustments before moving into full-scale production.
What is the typical lead time for custom gear orders?
Lead times can vary based on the complexity and quantity of your order. Generally, you can expect a lead time of 4 to 6 weeks. However, we always strive to accommodate urgent requests, so feel free to discuss your timeline with us!
Do you offer support for gear design and engineering?
Yes, we have a team of experienced engineers who can assist you with gear design and optimization. Whether you need help with calculations, material selection, or overall design, we’re here to ensure your project is a success!
What materials are available for your custom gears?
We offer a variety of materials, including steel, aluminum, brass, and plastic, among others. The choice of material depends on your application, load requirements, and environmental conditions. Our team can guide you in selecting the best material for your specific needs!