Are you on the hunt for the best high torque stepper motors? With so many factories out there, finding the right one can feel overwhelming. Understanding your options can lead to better performance and reliability in your projects. Dive in to discover the top contenders and make an informed choice!
Power Plus Hybrid Stepper Motors – MOONS’
Product Details: PowerPlus Hybrid Stepper Motors by MOONS’ offer ultra high torque, high efficiency, and high accuracy across various models including NEMA 23, NEMA 24, and NEMA 34.
Technical Parameters:
– Phase: 2 or 3
– Step Angle: 1.2° or 1.8°
– Holding Torque: Ranges from 0.7 Nm to 35 Nm
– Frame Size: NEMA23, NEMA24, NEMA34
– Rated Current: Ranges from 1 A to 5 A
Application Scenarios:
– Office Automation
– Stage Lighting
– Medical Equipment
– Factory Automation
– 3D Printers
Pros:
– 25% to 40% more torque across the entire speed range
– Higher motor efficiency without increasing drive voltage or current
Cons:
– Limited to specific frame sizes (NEMA23, NEMA24, NEMA34)
– Potentially higher cost compared to standard stepper motors
T Series High-Torque Stepper Motors – Kollmorgen
Product Details: Kollmorgen T-Series Hi-Torque Stepper Motors
Technical Parameters:
– High torque output
– Precision control
Application Scenarios:
– Robotics
– Automated machinery
Pros:
– High performance
– Reliable operation
Cons:
– Potentially higher cost
– Limited speed compared to other motor types
High Torque Stepper Motors from 0.01 to 50Nm. NEMA08 to 53 – JVL
Product Details: High Torque Stepper Motors from 0.01 to 50Nm, NEMA08 to 53, designed for use with JVL Step Motor Drivers and Controllers, optimized for mini- and microstep operation.
Technical Parameters:
– Highest torque density rating in the industry
– Protection up to IP67
Application Scenarios:
– Applications requiring high torque in a compact size
– Harsh industrial environments requiring wash down capabilities
Pros:
– High torque-to-inertia for faster start and stop
– Cost-effective alternative to servo motors
Cons:
– Limited to specific NEMA sizes
– Potentially higher noise levels compared to other motor types
High Torque Stepper Motor – POWERMAX 2 M & P Series – Kollmorgen
Product Details: Kollmorgen Powermax M and P Series Stepper Motors
Technical Parameters:
– High torque density
– Wide range of sizes and configurations
Application Scenarios:
– Industrial automation
– Robotics
Pros:
– High precision and accuracy
– Reliable performance in various environments
Cons:
– Limited speed compared to servo motors
– Potential for resonance issues in certain applications
Stepper Motors » Many Sizes & Power Versions – Nanotec
Product Details: Nanotec stepper motors are available in many sizes and power versions, with options for unipolar or bipolar control and a single or double shaft. They are designed for applications requiring high torque and low speeds, with a long service life.
Technical Parameters:
– Holding Torque: 0.88 oz-in to 3540.3 oz-in
– Current per Winding: 0.22 A to 8 A
Application Scenarios:
– Laboratory automation
– Small CNC milling machines
Pros:
– High torque-to-size ratio
– Long service life
Cons:
– Potential for resonance issues in open-loop systems
– Higher cost for closed-loop systems with encoders
AW Stepper Motors – applied-motion.com
E5718 Series Hercules High Torque Stepper Motor – MOONS’
Product Details: E5718 Series Hercules High Torque Stepper Motor – Frame Size: NEMA 23, Step Angle: 1.8°
Technical Parameters:
– Up to 600 oz-in (4.24 Nm) of Holding Torque
– 40% more torque than standard NEMA 23 stepper motors
Application Scenarios:
– Medical instrumentation
– High level security monitoring devices
Pros:
– High torque per size ratio
– Custom windings available at no additional cost
Cons:
– Limited to specific frame sizes
– Potentially higher cost compared to standard motors
High Torque Stepper Motors – Hybrids, NEMA – Kollmorgen
Product Details: High Torque Stepper Motors from Kollmorgen
Technical Parameters:
– High torque output
– Precision control
Application Scenarios:
– Robotics
– Industrial automation
Pros:
– High performance
– Reliable operation
Cons:
– Potential for resonance
– Requires careful tuning
NEMA 42 Stepper Motor – High Torque – NEMA Stepper Motors, PSC Motors …
Product Details: NEMA 42 Stepper Motor – High Torque, 110mm x 110mm; Holding torque: 1500 Oz-in ~ 4000 Oz-in; 11 Nm ~ 28 Nm. Available in dual shaft and 6/8 wires configurations upon request.
Technical Parameters:
– Models: GM110HS99-5504, GM110HS150-6804, GM110HS165-6004, GM110HS201-8004
– Holding Torque: 1562 Oz.in to 4000 Oz.in; Rated Current: 5.5 A to 8 A
Application Scenarios:
– Large motion control applications
– Industrial automation and robotics
Pros:
– High torque density with low vibration and noise
– Customizable design options available
Cons:
– Larger size may not fit all applications
– Potentially higher cost compared to smaller stepper motors
High-Torque Stepper Motor – Sherline Products
Product Details: High-Torque Stepper Motor with NEMA #23 frame, offering over 75% more torque than standard motors. Suitable for Sherline CNC machines and requires a new CNC coupling for upgrades.
Technical Parameters:
– Frame size: NEMA #23
– Holding Torque: 1.35 N.m
– Maximum RPM: 530 RPM
– Voltage: 4.5 V DC
– Current: 2 A
– Step Angle: 1.8° (200 steps/rev)
Application Scenarios:
– CNC machining for precision parts
– Upgrading existing Sherline CNC systems
Pros:
– Higher torque improves cutting feed rate
– Plug-and-play upgrade for existing Sherline systems
Cons:
– Requires new CNC coupling for older machines
– Limited to Sherline products for compatibility
Related Video
Comparison Table
| Company | Product Details | Pros | Cons | Website |
|---|---|---|---|---|
| Power Plus Hybrid Stepper Motors – MOONS’ | PowerPlus Hybrid Stepper Motors by MOONS’ offer ultra high torque, high efficiency, and high accuracy across various models including NEMA 23, NEMA 24… | – 25% to 40% more torque across the entire speed range – Higher motor efficiency without increasing drive voltage or current | – Limited to specific frame sizes (NEMA23, NEMA24, NEMA34) – Potentially higher cost compared to standard stepper motors | www.moonsindustries.com |
| T Series High-Torque Stepper Motors – Kollmorgen | Kollmorgen T-Series Hi-Torque Stepper Motors | – High performance – Reliable operation | – Potentially higher cost – Limited speed compared to other motor types | www.kollmorgen.com |
| High Torque Stepper Motors from 0.01 to 50Nm. NEMA08 to 53 – JVL | High Torque Stepper Motors from 0.01 to 50Nm, NEMA08 to 53, designed for use with JVL Step Motor Drivers and Controllers, optimized for mini- and micr… | – High torque-to-inertia for faster start and stop – Cost-effective alternative to servo motors | – Limited to specific NEMA sizes – Potentially higher noise levels compared to other motor types | www.jvl.dk |
| High Torque Stepper Motor – POWERMAX 2 M & P Series – Kollmorgen | Kollmorgen Powermax M and P Series Stepper Motors | – High precision and accuracy – Reliable performance in various environments | – Limited speed compared to servo motors – Potential for resonance issues in certain applications | www.kollmorgen.com |
| Stepper Motors » Many Sizes & Power Versions – Nanotec | Nanotec stepper motors are available in many sizes and power versions, with options for unipolar or bipolar control and a single or double shaft. They… | – High torque-to-size ratio – Long service life | – Potential for resonance issues in open-loop systems – Higher cost for closed-loop systems with encoders | www.nanotec.com |
| AW Stepper Motors – applied-motion.com | www.applied-motion.com | |||
| E5718 Series Hercules High Torque Stepper Motor – MOONS’ | E5718 Series Hercules High Torque Stepper Motor – Frame Size: NEMA 23, Step Angle: 1.8° | – High torque per size ratio – Custom windings available at no additional cost | – Limited to specific frame sizes – Potentially higher cost compared to standard motors | www.moonsindustries.com |
| High Torque Stepper Motors – Hybrids, NEMA – Kollmorgen | High Torque Stepper Motors from Kollmorgen | – High performance – Reliable operation | – Potential for resonance – Requires careful tuning | www.kollmorgen.com |
| NEMA 42 Stepper Motor – High Torque – NEMA Stepper Motors, PSC Motors … | NEMA 42 Stepper Motor – High Torque, 110mm x 110mm; Holding torque: 1500 Oz-in ~ 4000 Oz-in; 11 Nm ~ 28 Nm. Available in dual shaft and 6/8 wires conf… | – High torque density with low vibration and noise – Customizable design options available | – Larger size may not fit all applications – Potentially higher cost compared to smaller stepper motors | gemsmotor.com |
| High-Torque Stepper Motor – Sherline Products | High-Torque Stepper Motor with NEMA #23 frame, offering over 75% more torque than standard motors. Suitable for Sherline CNC machines and requires a n… | – Higher torque improves cutting feed rate – Plug-and-play upgrade for existing Sherline systems | – Requires new CNC coupling for older machines – Limited to Sherline products for compatibility | www.sherline.com |
Frequently Asked Questions (FAQs)
What is a high torque stepper motor?
A high torque stepper motor is a type of electric motor that provides increased torque output compared to standard stepper motors. This makes them ideal for applications requiring precise control and heavy loads, such as robotics, CNC machines, and 3D printers. They operate by dividing a full rotation into a series of discrete steps, allowing for accurate positioning.
What industries commonly use high torque stepper motors?
High torque stepper motors are widely used in various industries, including manufacturing, robotics, automation, medical devices, and aerospace. Their precision and reliability make them suitable for applications like conveyor systems, automated assembly lines, and precise positioning tasks.
How do I choose the right high torque stepper motor for my project?
To choose the right high torque stepper motor, consider factors like the required torque, speed, step angle, and operating environment. Assess your project’s specific needs, including load requirements and control methods, to ensure the motor fits your application effectively.
What are the advantages of using high torque stepper motors?
The advantages of high torque stepper motors include precise control over positioning, high reliability, and the ability to maintain torque at low speeds. They also offer easy integration with various control systems and are generally low-maintenance, making them a popular choice for many applications.
Can high torque stepper motors be used in outdoor environments?
Yes, high torque stepper motors can be used in outdoor environments, but it’s essential to select models designed for such conditions. Look for motors with appropriate IP ratings for dust and moisture resistance, and consider temperature ranges to ensure reliable performance in varying weather conditions.