Top 10 Rigid flex pcb factory in the World 2025

Are you looking to elevate your electronics game with top-notch rigid flex PCBs? Choosing the right factory can make all the difference in quality and reliability. Discovering the best options ensures you get the performance you need. Let’s dive in and find the perfect fit for your project!

Top 10 Rigid Flex PCB Manufacturers in the USA – GlobalWellPCBA

Product Details: Rigid-flex printed circuit boards (PCBs) combine the characteristics of both rigid and flexible circuits, consisting of multiple layers of flexible substrates sandwiched between or attached to rigid layers.

Technical Parameters:
– Customization and flexibility with no minimum order quantity (MOQ)
– High TG, high speed, and high-frequency capabilities

Application Scenarios:
– Aerospace and Defense
– Medical Devices

Pros:
– Reduced weight and size compared to traditional PCBs
– Improved reliability and flexibility in design

Cons:
– Potentially higher manufacturing costs due to complexity
– Longer production times for highly complex designs

Top Rigid-Flex PCB Manufacturers: Why Fineline USA Is a Standout Choice

Product Details: Rigid-flex PCBs combine the benefits of rigid boards and flexible circuits, creating a hybrid design that allows for three-dimensional mounting, weight reduction, and improved reliability in dynamic environments.

Technical Parameters:
– Support for HDI (High-Density Interconnects)
– IPC Class 2 or Class 3 manufacturing capabilities

Application Scenarios:
– Wearables and smart medical devices
– Aerospace avionics and instrumentation

Pros:
– Fast, flexible turnarounds with reduced lead times
– High standards of quality, compliance, and precision

Cons:
– Complex manufacturing process may lead to higher costs
– Limited scalability for high-volume production in some cases

Rigid-Flex PCB Manufacturing

Product Details: UnityPCB offers premium and customized rigid-flex PCB solutions that combine the flexibility of flexible PCBs with the structural rigidity of rigid PCBs.

Technical Parameters:
– Layers: Up to 10 layers
– Min. board Thickness: 0.1mm
– Copper Thickness: 0.5 oz/ft² to 3 oz/ft²
– Dielectric Constant (Er): 2.9 to 4.3 (at 1 MHz)
– Dissipation Factor (Tan δ): 0.02 (at 1 MHz)
– Maximum Operating Temperature: Up to 125°C
– Glass Transition Temperature (Tg): 130°C to 180°C
– Coefficient of Thermal Expansion (CTE): 12 – 16 ppm/°C (along X and Y axes), 60…
– Min. via aperture: 0.1mm
– Peel strength: ≥1.4N
– Surface Finishes: HASL, ENIG, OSP, and others
– Certifications: UL, IPC-6012, RoHS, ISO 9001, ISO14001

Application Scenarios:
– Wearable Electronics
– Industrial Equipment
– Automotive Electronics
– LED Lighting
– Telecommunications

Pros:
– Enhanced durability and reliability with fewer solder joints and interconnection…
– Supports high-density interconnects, reducing signal loss
– Minimizes signal interference and impedance mismatch
– Withstands a wide range of temperatures, suitable for harsh environments

Cons:
– Higher manufacturing costs compared to traditional rigid PCBs
– Difficult to repair or modify after assembly

Rigid Flex PCB Manufacturer, Supplier & Assembly Services – WellPCB

Product Details: WellPCB offers specialized rigid flex PCB manufacturing and assembly services, providing high-quality, durable rigid and flexible PCBs for complex applications.

Technical Parameters:
– Build Time: 5 Days – 2 Weeks
– Thickness of Finished Product (Flex Part, No Stiffener): 0.05-0.5mm (Ultimate: 0…

Application Scenarios:
– Ideal for smaller devices due to its foldable design.
– Suitable for medical applications due to enhanced thermal stability.

Pros:
– Improved integrity and reliability without solder joints or connectors.
– Resistant to shock, aggressive industrial conditions, vibrations, oils, and hars…

Cons:
– Manufacturing process is more complicated and time-consuming than rigid boards.
– Potentially higher costs due to specialized manufacturing techniques.

Rigid Flex Printed Circuit Board Manufacturer by Rigiflex Technology

Product Details: Rigiflex offers rigid-flex, flexible, and rigid printed circuit boards (PCBs) manufactured using cutting-edge technologies and materials, ensuring reliability and performance.

Technical Parameters:
– Short turnaround time of 1 to 5 days
– ITAR M26780 and AECA compliant

Application Scenarios:
– Medical devices
– Military applications

Pros:
– Reliable construction and performance in demanding conditions
– End-to-end services with a focus on customer satisfaction

Cons:
– Limited information on specific technical specifications
– Potentially higher costs due to premium materials and services

An Overview of the Rigid Flex Manufacturing Process – RayPCB – RayMing

Product Details: Rigid-Flex PCBs combine the features of rigid and flexible circuits, providing flexibility and durability in a single package.

Technical Parameters:
– Material: FR-4 for rigid sections, polyimide or polyester for flexible sections
– Layer configurations: Multi-layer laminated structure with options for 4, 6, 8,…

Application Scenarios:
– Smartphones and tablets
– Medical devices such as pacemakers

Pros:
– Flexibility to bend and fold to fit tight spaces
– Durability with less likelihood of breaking under stress

Cons:
– Complex manufacturing process
– Potential for misalignment of layers leading to connection failures

Rigid Flex PCB Manufacturer from 2 to 30 Layers – PCBONLINE

Product Details: Rigid-flex PCBs are advanced flexible PCBs with flexible PI layers and rigid FR4 external layers, manufactured by PCBONLINE with 2 to 30 layers.

Technical Parameters:
– Flex PCB layer number: 1 to 6
– Rigid-flex PCB layer number: 2 to 30
– Build time: 1 day to 4 weeks
– Board size: Min. 4mm * 4mm to Max. 457mm * 610mm
– Final board thickness: 0.05mm to 0.6mm
– Materials: Polyimide or polyester, FR4 of any Tg, RA copper or HTE copper, and a…
– PCB thickness in flex section: 0.01mm to 0.1mm
– PCB assembly Min. pitch: 0.35mm
– HDI PCB stack-up: 1+N+1, 2+N+2, 3+N+3, 4+N+4
– Aspect ratio: 3:1
– PCB copper thickness: 1/3oz to 3oz
– Min. trace width/space: 1.6mil/1.6mil
– Min. mechanical drilling Ø: 6mil
– PTH size tolerance: PTH: ±2mil, NPTH: ±1mil
– PTH position tolerance: ±2mil
– Surface finishes: ENIG, OSP, lead-free HASL, immersion tin, immersion silver, ha…

Application Scenarios:
– Automotive sensors and thermal imagers
– Medical devices like analytical instruments and health sensors
– Satellite communications systems and smartphone cameras
– Digital security controls and smart-wear devices

Pros:
– Dynamic and mechanical stability
– Reduced overall product space and weight

Cons:
– More expensive than FR4 and flexible PCBs
– Complex fabrication process

PCB | PCBA manufacturer | BETON PCB Factory | Multi-Layers PCB …

Product Details: PCB, PCBA, Flexible PCB (FPC), Rigid-Flex PCB, HDI PCB, High Frequency PCB, Alu/Metal Core PCB, Ceramic PCB, PCB Assembly (PCBA)

Technical Parameters:
– Multi-layer capabilities
– High frequency performance

Application Scenarios:
– Telecommunication devices
– Medical equipment

Pros:
– High quality production
– Fast turnaround time

Cons:
– Complex production processes
– Potential quality issues with certain suppliers

Rigid Flex PCB Fabrication Supplier & Prototype Manufacturer – OURPCB

Product Details: Rigid-flex PCBs combine flexible and rigid layers, offering durability and space efficiency for complex electronic designs.

Technical Parameters:
– Manufacturing capabilities: 2 to 30 layers
– Materials used: Polyimide, Rogers, FR4

Application Scenarios:
– Medical devices such as handheld monitors and pacemakers
– Consumer electronics like wearables and smart appliances

Pros:
– Enhanced durability and resistance to harsh environments
– Space and weight reduction for compact designs

Cons:
– Higher manufacturing costs compared to standard PCBs
– Complex design and manufacturing process

Rigid Flex PCB | PCB Electronics & Assembly | PCB Factory

Product Details: Rigid Flex PCBs merge the rigidity of traditional PCBs with the flexibility of flex circuits, featuring rigid sections for stable component mounting and flexible sections made from polyimide for bending.

Technical Parameters:
– Material: Rigid and flexible substrates
– Manufacturing Process: Material preparation, pattern transfer, hole formation, l…

Application Scenarios:
– Compact electronics requiring both rigidity and flexibility
– Applications in harsh environments

Pros:
– Enhanced design flexibility and improved performance
– Reduced volume in three-dimensional spaces and minimized use of connectors

Cons:
– Higher manufacturing costs compared to traditional rigid PCBs
– Complex manufacturing process may lead to longer production times

Related Video

Comparison Table

Company	Product Details	Pros	Cons	Website
Top 10 Rigid Flex PCB Manufacturers in the USA – GlobalWellPCBA	Rigid-flex printed circuit boards (PCBs) combine the characteristics of both rigid and flexible circuits, consisting of multiple layers of flexible su…	– Reduced weight and size compared to traditional PCBs – Improved reliability and flexibility in design	– Potentially higher manufacturing costs due to complexity – Longer production times for highly complex designs	www.globalwellpcba.com
Top Rigid-Flex PCB Manufacturers: Why Fineline USA Is a Standout Choice	Rigid-flex PCBs combine the benefits of rigid boards and flexible circuits, creating a hybrid design that allows for three-dimensional mounting, weigh…	– Fast, flexible turnarounds with reduced lead times – High standards of quality, compliance, and precision	– Complex manufacturing process may lead to higher costs – Limited scalability for high-volume production in some cases	www.fineline-usa.com
Rigid-Flex PCB Manufacturing	UnityPCB offers premium and customized rigid-flex PCB solutions that combine the flexibility of flexible PCBs with the structural rigidity of rigid PC…	– Enhanced durability and reliability with fewer solder joints and interconnection… – Supports high-density interconnects, reducing signal loss – Mi…	– Higher manufacturing costs compared to traditional rigid PCBs – Difficult to repair or modify after assembly	unitypcb.com
Rigid Flex PCB Manufacturer, Supplier & Assembly Services – WellPCB	WellPCB offers specialized rigid flex PCB manufacturing and assembly services, providing high-quality, durable rigid and flexible PCBs for complex app…	– Improved integrity and reliability without solder joints or connectors. – Resistant to shock, aggressive industrial conditions, vibrations, oils, an…	– Manufacturing process is more complicated and time-consuming than rigid boards. – Potentially higher costs due to specialized manufacturing techniqu…	www.wellpcb.com
Rigid Flex Printed Circuit Board Manufacturer by Rigiflex Technology	Rigiflex offers rigid-flex, flexible, and rigid printed circuit boards (PCBs) manufactured using cutting-edge technologies and materials, ensuring rel…	– Reliable construction and performance in demanding conditions – End-to-end services with a focus on customer satisfaction	– Limited information on specific technical specifications – Potentially higher costs due to premium materials and services	www.rigiflex.com
An Overview of the Rigid Flex Manufacturing Process – RayPCB – RayMing	Rigid-Flex PCBs combine the features of rigid and flexible circuits, providing flexibility and durability in a single package.	– Flexibility to bend and fold to fit tight spaces – Durability with less likelihood of breaking under stress	– Complex manufacturing process – Potential for misalignment of layers leading to connection failures	www.raypcb.com
Rigid Flex PCB Manufacturer from 2 to 30 Layers – PCBONLINE	Rigid-flex PCBs are advanced flexible PCBs with flexible PI layers and rigid FR4 external layers, manufactured by PCBONLINE with 2 to 30 layers.	– Dynamic and mechanical stability – Reduced overall product space and weight	– More expensive than FR4 and flexible PCBs – Complex fabrication process	www.pcbonline.com
PCB	PCBA manufacturer	BETON PCB Factory	Multi-Layers PCB …	PCB, PCBA, Flexible PCB (FPC), Rigid-Flex PCB, HDI PCB, High Frequency PCB, Alu/Metal Core PCB, Ceramic PCB, PCB Assembly (PCBA)
Rigid Flex PCB Fabrication Supplier & Prototype Manufacturer – OURPCB	Rigid-flex PCBs combine flexible and rigid layers, offering durability and space efficiency for complex electronic designs.	– Enhanced durability and resistance to harsh environments – Space and weight reduction for compact designs	– Higher manufacturing costs compared to standard PCBs – Complex design and manufacturing process	www.ourpcb.com
Rigid Flex PCB	PCB Electronics & Assembly	PCB Factory	Rigid Flex PCBs merge the rigidity of traditional PCBs with the flexibility of flex circuits, featuring rigid sections for stable component mounting a…	– Enhanced design flexibility and improved performance – Reduced volume in three-dimensional spaces and minimized use of connectors

Frequently Asked Questions (FAQs)

What is a rigid flex PCB?

A rigid flex PCB combines the benefits of both rigid and flexible circuit boards. It features a combination of rigid sections for structural support and flexible areas that allow for bending and folding. This design is ideal for compact devices where space is limited, providing durability and versatility.

What are the advantages of using rigid flex PCBs?

Rigid flex PCBs offer several advantages, including reduced weight, lower assembly costs, and improved reliability. They also allow for complex designs, enabling more compact and efficient electronic devices. Their flexibility helps in reducing the number of interconnects, which can enhance performance and reduce potential failure points.

How are rigid flex PCBs manufactured?

Rigid flex PCBs are manufactured through a multi-layer process. First, the flexible and rigid materials are layered together, followed by the application of copper traces. The layers are then bonded and etched to create the desired circuitry. Finally, the board undergoes testing to ensure quality and reliability before shipment.

What industries commonly use rigid flex PCBs?

Rigid flex PCBs are widely used in various industries, including aerospace, medical devices, consumer electronics, and automotive applications. Their ability to withstand harsh environments and their compact design make them ideal for high-performance applications where reliability is crucial.

What should I consider when choosing a rigid flex PCB manufacturer?

When selecting a rigid flex PCB manufacturer, consider their experience, production capabilities, and quality control processes. Look for a company that offers customization options, has a strong track record in your industry, and provides excellent customer support. It’s also beneficial to check reviews and request samples to assess their work quality.