Top 10 Rotary screen factory in the World 2025

Are you in the market for rotary screens but unsure where to start? Comparing top factories is crucial for finding quality and reliability. Discovering the best options can save you time and money. Dive into our guide to uncover the leading manufacturers and make an informed choice!

Rotary Screen Printing Solutions – Apex International

Product Details: Apex International offers rotary screen printing solutions, including precision nickel screens for various applications such as textile printing, digital textile printing, healthcare, spun lacing/non-woven, security printing, and printed electronics.

Technical Parameters:
– State-of-the-art laser engraving and exposing technology
– Tailor-made embossing rollers with laser, etching, and knurling technologies

Application Scenarios:
– Rotary Screen Textile Printing
– Security Printing

Pros:
– High reproducibility and quality of products
– Innovative GTT technology reduces ink spitting and improves print quality

Cons:
– Limited information on specific technical specifications
– Potentially high initial investment for advanced technology

Rotary Screen Textile Printing – SPG Prints

Product Details: Rotary Screen Textile Printing solutions by SPGPrints, including machines like Kapok, Teak, and Palm, designed for high-quality and efficient textile printing.

Technical Parameters:
– High-volume operations with exceptional reliability
– Best registration in printing with fast repeat setting

Application Scenarios:
– Printing on fleece and special substrates
– High-quality fabric printing with designs including blotches/effects

Pros:
– Increased productivity and efficiency in printing processes
– High reliability leading to reduced downtime

Cons:
– Initial investment cost may be high
– Requires skilled operators for optimal performance

Rotary nickel screen for printing

Product Details: Rotary nickel screens for printing, designed for high-quality fabric printing with advanced features.

Technical Parameters:
– Mesh density: 165 and 195
– Extra thickness for special printing requirements

Application Scenarios:
– Fabric printing
– Rotary screen printing

Pros:
– High opening ratio and large pore size
– Good toughness and elasticity

Cons:
– Limited information on specific product limitations
– Potentially higher cost due to high-quality materials

A Brief on Rotary Screen Printing Method – Innotransfers Textiles

Product Details: Rotary screen printing is a traditional textile printing method that uses a rotating cylindrical screen to apply ink or dye onto fabrics, garments, and other substrates.

Technical Parameters:
– Cylindrical Screen: Engraved with the image to be printed.
– Squeegee: Rubber blade that forces ink through the mesh.

Application Scenarios:
– Garment Printing: T-shirts, jerseys, caps, and bags.
– Textile Printing: Curtains, upholstery, towels, and bedding.

Pros:
– High Print Speeds: Ideal for large production volumes.
– Cost Effectiveness: Economical printing costs due to efficient ink transfer.

Cons:
– Initial Setup Cost: Substantial investment required for equipment.
– Not Suitable for Small Orders: Better suited for large production runs.

Rotary Screens for Label Printing and label applications – SPGPrints

Product Details: SPGPrints offers rotary screens for industrial and label printing, including RotaMesh, RotaMesh seamless, and RotaPlate screens, designed for high-quality, flexible, and reliable printing.

Technical Parameters:
– RotaMesh screens are made of 100% nickel with a hexagonal honeycomb structure, e…
– RotaPlate features a pre-sensitised coating and hexagonal structure for excellen…

Application Scenarios:
– Labels (e.g., wine labels)
– Packaging (e.g., shampoo bottles)

Pros:
– High-quality printing with a wide range of mesh counts available.
– In-house expertise and equipment for comprehensive service.

Cons:
– Potentially high initial investment for new technology.
– Limited information on specific limitations of each screen type.

SPGPrints | Rotary Screen Printing for Industrial Solutions

Product Details: Rotary Screen Printing technology for Printed Electronics, including Marble, Basalt, and Granite printing units.

Technical Parameters:
– Self-contained single colour printing unit (Marble – RSI Unit)
– High-volume production line (Granite – RSI Printing Line)

Application Scenarios:
– Production of labels and functional applications
– High-throughput machines for industrial-scale printed electronics

Pros:
– Increased efficiency and speed in printing processes
– Ability to print thick layers of ink with consistent quality

Cons:
– Initial investment costs for high-throughput machines
– Transitioning from traditional methods may require training and adjustment

Rotary Screen Engraving | Takagi Chokoku Co.,Limited.

Product Details: ROTARY SCREEN ENGRAVING SYSTEM utilizing high mesh for fine designs, originally developed for textile printing, now applicable for various materials.

Technical Parameters:
– Material: 100% nickel
– Screen thickness: about 100 microns with a mesh range of 40 to 155

Application Scenarios:
– Textile printing
– Printing on building materials such as wall-paper & flooring

Pros:
– High-speed printing due to rotary process
– Stable printing with unadulterated ink inside the screen

Cons:
– Limited to specific engraving methods
– Potential challenges in adjusting for different printing requirements

Rotary Screen Printing – Apollo Finishing

Product Details: State-of-the-art rotary screen printing technology for high-quality printed textile products.

Technical Parameters:
– Multiple dye options including Pigment, Disperse, and Vat dye systems
– 12-color complex printing capabilities with repeat sizes 25 – 36 inches

Application Scenarios:
– Complex printing applications requiring high precision
– Collaboration and product development with customers

Pros:
– High-quality printing with tight design tolerances
– Flexibility and timeliness in product development

Cons:
– Limited information on specific limitations or drawbacks
– Generic placeholders for potential cons

Rotary Screens – Creation

Product Details: Rotary screens for label and narrow web printing, offering high definition imaging and consistent accuracy.

Technical Parameters:
– Resolution up to 4000dpi
– Compatible with all machine types and screen unit widths

Application Scenarios:
– Cosmetics labelling
– Beverage labelling

Pros:
– High-speed printing without losing quality
– Versatile applications including metallic colours and special varnishes

Cons:
– Historically longer drying times (now mitigated by UV curing)
– Potential need for remakes if not properly managed

Rotary Screen Printing – gallus-group.com

Product Details: Gallus Screeny printing plates for rotary screen printing, featuring a unique microstructure, stabilized fabric, and perfect structural balance of photosensitive coating.

Technical Parameters:
– High degree of coverage
– Precise detail and color intensity

Application Scenarios:
– Scented coatings
– Thermochromatic inks and glitters

Pros:
– Ability to produce no-label look with transparent labels
– Can apply Braille to any label

Cons:
– Requires specialized printing plates
– Potentially longer setup times compared to other methods

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Comparison Table

Company	Product Details	Pros	Cons	Website
Rotary Screen Printing Solutions – Apex International	Apex International offers rotary screen printing solutions, including precision nickel screens for various applications such as textile printing, digi…	– High reproducibility and quality of products – Innovative GTT technology reduces ink spitting and improves print quality	– Limited information on specific technical specifications – Potentially high initial investment for advanced technology	www.apexinternational.com
Rotary Screen Textile Printing – SPG Prints	Rotary Screen Textile Printing solutions by SPGPrints, including machines like Kapok, Teak, and Palm, designed for high-quality and efficient textile…	– Increased productivity and efficiency in printing processes – High reliability leading to reduced downtime	– Initial investment cost may be high – Requires skilled operators for optimal performance	www.spgprints.com
Rotary nickel screen for printing	Rotary nickel screens for printing, designed for high-quality fabric printing with advanced features.	– High opening ratio and large pore size – Good toughness and elasticity	– Limited information on specific product limitations – Potentially higher cost due to high-quality materials	xynickelscreen.com
A Brief on Rotary Screen Printing Method – Innotransfers Textiles	Rotary screen printing is a traditional textile printing method that uses a rotating cylindrical screen to apply ink or dye onto fabrics, garments, an…	– High Print Speeds: Ideal for large production volumes. – Cost Effectiveness: Economical printing costs due to efficient ink transfer.	– Initial Setup Cost: Substantial investment required for equipment. – Not Suitable for Small Orders: Better suited for large production runs.	www.innotransferstextiles.com
Rotary Screens for Label Printing and label applications – SPGPrints	SPGPrints offers rotary screens for industrial and label printing, including RotaMesh, RotaMesh seamless, and RotaPlate screens, designed for high-qua…	– High-quality printing with a wide range of mesh counts available. – In-house expertise and equipment for comprehensive service.	– Potentially high initial investment for new technology. – Limited information on specific limitations of each screen type.	www.spgprints.com
SPGPrints	Rotary Screen Printing for Industrial Solutions	Rotary Screen Printing technology for Printed Electronics, including Marble, Basalt, and Granite printing units.	– Increased efficiency and speed in printing processes – Ability to print thick layers of ink with consistent quality	– Initial investment costs for high-throughput machines – Transitioning from traditional methods may require training and adjustment
Rotary Screen Engraving	Takagi Chokoku Co.,Limited.	ROTARY SCREEN ENGRAVING SYSTEM utilizing high mesh for fine designs, originally developed for textile printing, now applicable for various materials.	– High-speed printing due to rotary process – Stable printing with unadulterated ink inside the screen	– Limited to specific engraving methods – Potential challenges in adjusting for different printing requirements
Rotary Screen Printing – Apollo Finishing	State-of-the-art rotary screen printing technology for high-quality printed textile products.	– High-quality printing with tight design tolerances – Flexibility and timeliness in product development	– Limited information on specific limitations or drawbacks – Generic placeholders for potential cons	apollofinishing.com
Rotary Screens – Creation	Rotary screens for label and narrow web printing, offering high definition imaging and consistent accuracy.	– High-speed printing without losing quality – Versatile applications including metallic colours and special varnishes	– Historically longer drying times (now mitigated by UV curing) – Potential need for remakes if not properly managed	www.creation-repro.com
Rotary Screen Printing – gallus-group.com	Gallus Screeny printing plates for rotary screen printing, featuring a unique microstructure, stabilized fabric, and perfect structural balance of pho…	– Ability to produce no-label look with transparent labels – Can apply Braille to any label	– Requires specialized printing plates – Potentially longer setup times compared to other methods	www.gallus-group.com

Frequently Asked Questions (FAQs)

What is a rotary screen factory?

A rotary screen factory specializes in producing rotary screen printing machines, which are used for textile printing. These machines utilize cylindrical screens to apply designs onto fabrics efficiently and with high precision, making them popular in the fashion and home textile industries.

How does rotary screen printing differ from other printing methods?

Rotary screen printing is distinct because it uses a continuous roll of fabric and cylindrical screens, allowing for faster production and intricate designs. Unlike flatbed printing, it offers better color vibrancy and consistency, making it ideal for large-scale textile printing.

What materials are commonly used in rotary screen printing?

Common materials include cotton, polyester, silk, and blends. The choice of material affects the printing process and final appearance, so it’s essential to select the right fabric for your specific design and application needs.

What are the benefits of using a rotary screen factory?

Using a rotary screen factory can enhance production efficiency, reduce costs, and ensure high-quality prints. These factories often have advanced technology and expertise, allowing for quick turnaround times and the ability to handle large orders with precision.

How can I choose the right rotary screen factory for my needs?

When choosing a rotary screen factory, consider factors like their experience, technology, production capacity, and customer reviews. It’s also helpful to request samples of their work to ensure their quality meets your expectations before placing a larger order.