Are you aware that waste heat recovery boilers can significantly boost energy efficiency? In today’s competitive landscape, comparing top manufacturers is crucial for making informed decisions. Knowing the best options can lead to cost savings and enhanced performance. Dive in to discover the leading factories and make the best choice for your needs!
27 Top Performing Companies in Waste Heat Recovery – Inven
Product Details: Energy-efficient technologies and solutions for waste heat recovery, including air preheaters, ORC systems, recovery wheels, and heat pumps.
Technical Parameters:
– Efficiency ratings
– Temperature ranges
Application Scenarios:
– Industrial processes
– Commercial buildings
Pros:
– Reduces operational costs
– Decreases environmental impact
Cons:
– Initial investment costs
– Complexity of installation
Waste Heat Recovery Boiler – Industrial Boilers America
Product Details: Waste Heat Recovery Boiler – Industrial Boilers America offers a variety of premium and industrial-grade waste heat recovery boiler systems designed to handle the demands of industrial operations, including power plants of any scale.
Technical Parameters:
– Gas intakes ranging from 1,000 to 1 million ft3/minute
– Increased steam capacity for industrial applications
Application Scenarios:
– Manufacturing facilities
– Chemical processing plants
Pros:
– Reduced operating costs due to minimal energy and fuel consumption
– Increased steam capacity and reduced fuel consumption
Cons:
– Only generates steam when the entire process is running
– May require additional investment for installation
Waste Heat Recovery Boiler | Save Energy, Maximize Output
Product Details: Thermodyne’s Waste Heat Recovery Boiler (WHRB) is designed to convert waste heat from industrial processes into useful steam or hot water without burning additional fuel. It is ideal for pairing with DG sets, furnaces, kilns, and incinerators.
Technical Parameters:
– Custom-designed for specific applications
– Utilizes flue gas composition, flow rate, and temperature for efficiency
Application Scenarios:
– Power generation
– Cement, steel, and chemical industries
Pros:
– Zero fuel requirement leading to zero operating cost
– Rapid ROI and long-term savings
Cons:
– Initial investment may be high
– Requires specific conditions for optimal performance
WASTE HEAT RECOVERY BOILERS – Thermax
Product Details: Waste Heat Recovery Boilers designed to utilize waste heat from various industrial processes to improve energy efficiency and generate steam and power.
Technical Parameters:
– Over 1000 installations worldwide
– Customised, turnkey solutions for various industries
Application Scenarios:
– Ferrous and non-ferrous metals industries
– Cement, refinery, chemical, oil & gas, glass, and other sectors
Pros:
– Improves overall energy balance
– Reduces carbon footprint by utilizing waste heat
Cons:
– Initial investment costs may be high
– Requires specific conditions for optimal operation
Waste Heat Boilers – Rentech
Product Details: Rentech manufactures a wide range of watertube and firetube waste heat boilers designed for specific operational challenges such as high flue gas pressures, high solid content, and corrosive gasses.
Technical Parameters:
– Flue gas capacities from 50,000 lbs/hr to 1,000,000+ lbs/hr (22,000 kg/hr to 450…
– Steam capacities from 10,000 lbs/hr to 400,000+ lbs/hr (4,500 kg/hr to 182,000+…
– Pressures from 200 to 1,500 PSI (14 bar to 105+ bar)
Application Scenarios:
– High flue gas pressure applications
– Sulfur recovery processes
Pros:
– Can be designed with an open bottom for ash removal
– Modular design available for space limitations
Cons:
– Potentially high initial investment
– Requires specific design compliance (e.g., API 936)
Waste Heat Boilers – E-Tech Heat Recovery
Product Details: E-Tech waste heat boilers are designed for cooling process gases and recovering waste heat for alternate uses. They are custom engineered for various applications including turbine, engine, incinerator, fired heater, kiln, and dryer exhaust.
Technical Parameters:
– Versatile flow configurations for horizontal or vertical flows
– Options for saturated or super-heated steam, and single- or multi-pass use
Application Scenarios:
– Turbine exhaust applications
– Incinerator exhaust applications
Pros:
– High standards for reliability and efficiency
– Custom engineering to meet specific conditions
Cons:
– Limited information on specific technical specifications
– Potentially higher initial investment for custom solutions
Industrial Waste Heat Recovery Systems Supplier – epconlp.com
Waste Heat Boilers • Heat Recovery Steam Generators – Delval Equipment
Product Details: Waste Heat Boilers are designed to recover waste heat from industrial processes and convert it into steam or hot water for various applications.
Technical Parameters:
– Steam capacity: 10,000 to 150,000 lb/hr
– Temperatures up to 900°F
– Steam pressures up to 1,200 psi
– Gas flow rates up to 1,000,000 lb/hr
Application Scenarios:
– Industrial processes requiring steam generation
– Power generation facilities utilizing waste heat recovery
Pros:
– Increased energy efficiency by recovering waste heat
– Reduced emissions and environmental impact
Cons:
– Initial investment costs can be high
– Requires proper integration with existing systems
Waste Heat Recovery Boiler Manufacturers, Suppliers And Companies …
Product Details: Waste Heat Recovery Boiler
Technical Parameters:
– Capacity: 1~120t/h
– Pressure: 1.25~5.29Mpa
Application Scenarios:
– Industrial processes
– Power generation
Pros:
– Improves energy efficiency
– Reduces greenhouse gas emissions
Cons:
– High initial investment
– Requires maintenance and monitoring
Boiler Heat Exchanger and Sulphur Recovery Unit Information
Product Details: Waste heat boilers capture byproduct heat from other processes to create steam, promoting thermal integration and improving overall system efficiency.
Technical Parameters:
– Inner-bore tube-to-tubesheet joints
– Thermosiphon cooling design
Application Scenarios:
– Sulphur Recovery Units (SRUs)
– Industrial processes requiring steam generation
Pros:
– Reduces fuel consumption and GHG emissions
– High reliability with over 20 years of service without extensive maintenance
Cons:
– Considered the ‘weak link’ in some systems
– Complex design may require specialized knowledge for maintenance
Related Video
Comparison Table
| Company | Product Details | Pros | Cons | Website |
|---|---|---|---|---|
| 27 Top Performing Companies in Waste Heat Recovery – Inven | Energy-efficient technologies and solutions for waste heat recovery, including air preheaters, ORC systems, recovery wheels, and heat pumps. | – Reduces operational costs – Decreases environmental impact | – Initial investment costs – Complexity of installation | www.inven.ai |
| Waste Heat Recovery Boiler – Industrial Boilers America | Waste Heat Recovery Boiler – Industrial Boilers America offers a variety of premium and industrial-grade waste heat recovery boiler systems designed t… | – Reduced operating costs due to minimal energy and fuel consumption – Increased steam capacity and reduced fuel consumption | – Only generates steam when the entire process is running – May require additional investment for installation | www.industrialboilersamerica.com |
| Waste Heat Recovery Boiler | Save Energy, Maximize Output | Thermodyne’s Waste Heat Recovery Boiler (WHRB) is designed to convert waste heat from industrial processes into useful steam or hot water without burn… | – Zero fuel requirement leading to zero operating cost – Rapid ROI and long-term savings | – Initial investment may be high – Requires specific conditions for optimal performance |
| WASTE HEAT RECOVERY BOILERS – Thermax | Waste Heat Recovery Boilers designed to utilize waste heat from various industrial processes to improve energy efficiency and generate steam and power… | – Improves overall energy balance – Reduces carbon footprint by utilizing waste heat | – Initial investment costs may be high – Requires specific conditions for optimal operation | www.thermaxglobal.com |
| Waste Heat Boilers – Rentech | Rentech manufactures a wide range of watertube and firetube waste heat boilers designed for specific operational challenges such as high flue gas pres… | – Can be designed with an open bottom for ash removal – Modular design available for space limitations | – Potentially high initial investment – Requires specific design compliance (e.g., API 936) | rentechboilers.com |
| Waste Heat Boilers – E-Tech Heat Recovery | E-Tech waste heat boilers are designed for cooling process gases and recovering waste heat for alternate uses. They are custom engineered for various… | – High standards for reliability and efficiency – Custom engineering to meet specific conditions | – Limited information on specific technical specifications – Potentially higher initial investment for custom solutions | etechheatrecovery.com |
| Industrial Waste Heat Recovery Systems Supplier – epconlp.com | epconlp.com | |||
| Waste Heat Boilers • Heat Recovery Steam Generators – Delval Equipment | Waste Heat Boilers are designed to recover waste heat from industrial processes and convert it into steam or hot water for various applications. | – Increased energy efficiency by recovering waste heat – Reduced emissions and environmental impact | – Initial investment costs can be high – Requires proper integration with existing systems | delval.com |
| Waste Heat Recovery Boiler Manufacturers, Suppliers And Companies … | Waste Heat Recovery Boiler | – Improves energy efficiency – Reduces greenhouse gas emissions | – High initial investment – Requires maintenance and monitoring | www.energy-xprt.com |
| Boiler Heat Exchanger and Sulphur Recovery Unit Information | Waste heat boilers capture byproduct heat from other processes to create steam, promoting thermal integration and improving overall system efficiency. | – Reduces fuel consumption and GHG emissions – High reliability with over 20 years of service without extensive maintenance | – Considered the ‘weak link’ in some systems – Complex design may require specialized knowledge for maintenance | www.exchangerindustries.com |
Frequently Asked Questions (FAQs)
What is a waste heat recovery boiler and how does it work?
A waste heat recovery boiler is a device that captures and utilizes excess heat generated from industrial processes or power generation. It works by transferring the heat from exhaust gases to water or steam, which can then be used for heating or to generate electricity. This process improves energy efficiency and reduces emissions, making it an eco-friendly solution for industries.
What are the benefits of using waste heat recovery boilers?
Using waste heat recovery boilers can significantly lower energy costs by harnessing energy that would otherwise be wasted. They help reduce greenhouse gas emissions, improve overall system efficiency, and can extend the lifespan of existing equipment. Additionally, they can enhance compliance with environmental regulations.
How do I choose the right manufacturer for a waste heat recovery boiler?
When selecting a manufacturer, consider their experience, reputation, and the range of products they offer. Look for companies that provide customization options to meet your specific needs and ensure they have a solid support and service network. Reading customer reviews and case studies can also provide valuable insights.
What is the typical lifespan of a waste heat recovery boiler?
The lifespan of a waste heat recovery boiler can vary, but generally, you can expect it to last between 15 to 25 years with proper maintenance. Regular inspections and servicing are crucial to ensure optimal performance and longevity, so investing in a good maintenance program is essential.
Are there any specific industries that benefit most from waste heat recovery boilers?
Yes, industries with high-temperature processes, such as power generation, petrochemicals, metal production, and cement manufacturing, benefit significantly from waste heat recovery boilers. These industries produce substantial waste heat, making it easier to capture and reuse, leading to improved energy efficiency and reduced operational costs.
