Are you searching for the best wave spring suppliers? Understanding the top factories can significantly impact your projects. By comparing these suppliers, you can ensure quality, reliability, and cost-effectiveness. Dive in to discover the leading options that can elevate your manufacturing process. Let’s explore together!
Wave Springs – Smalley
Product Details: Wave springs are flat-wire compression springs designed to optimize space in an assembly, offering the same spring force as traditional round wire coil springs at 50% of their operating height.
Technical Parameters:
– Standard size range from .188″ to 16″, 5 mm to 400 mm diameters
– Over 40 material options available for various environments
Application Scenarios:
– Used in consumer products like smartwatches
– Applied in medical devices such as robotic surgical instruments
Pros:
– Reduces spring height by up to 50 percent compared to ordinary coil springs
– Compact design fits tight radial and axial spaces, saving production time and ma…
Cons:
– Limited to specific applications where space optimization is critical
– May require custom design for unique applications
Wave Springs – Rotor Clip
Product Details: Rotor Clip Wave Springs are highly engineered compression springs designed to save axial and radial space in applications, with sizes ranging from .118″ to 24″ (3 mm to 610 mm).
Technical Parameters:
– Saves up to 50% axial space
– Sizes ranging from .118″ to 24″ (3 mm to 610 mm)
Application Scenarios:
– Medical devices
– Automotive applications
Pros:
– Compact design and greater efficiency
– Highly customizable and versatile
Cons:
– May require specific engineering knowledge for optimal use
– Potentially higher initial cost compared to traditional springs
Wave Springs – McMaster-Carr
Product Details: Wave Springs from McMaster-Carr
Technical Parameters:
– Material: Stainless Steel
– Load Capacity: Varies by size
Application Scenarios:
– Used in automotive applications
– Ideal for compact spaces requiring spring action
Pros:
– Space-saving design
– Consistent performance under load
Cons:
– Limited load capacity options
– May require specific installation techniques
Linear Wave Springs – Rotor Clip
Product Details: Linear Wave Springs are designed for preload or tolerance take-up along a straight groove or channel. They are available in various lengths and thicknesses and can be customized to meet unique application requirements.
Technical Parameters:
– Standard and custom configurations available
– Standard materials include carbon and stainless steel
Application Scenarios:
– Applications requiring preload along a straight groove
– Situations needing tolerance take-up
Pros:
– Space-saving design compared to traditional springs
– Customizable to meet specific application needs
Cons:
– Limited to specific applications
– May require engineering support for customization
REDUX™ Wave Springs – Learn About | Lee Spring
Product Details: REDUX™ Wave Springs are designed to replace conventional round wire Compression Springs in applications requiring a tight load deflection specification in a space critical environment.
Technical Parameters:
– Material: Stainless Steel Type 17-7 PH
– Temperature: Maximum 650° F (340° C)
Application Scenarios:
– Connectors
– Clutches
Pros:
– Can reduce the size and weight of the assembly by as much as 50%
– Offers more deflection with the same load specifications
Cons:
– Fatigue is a critical consideration for dynamic load applications
– Not recommended to compress a wave spring to solid height
R&G Springs – Custom Wave Springs Engineer & Manufacturer
Product Details: Custom Wave Springs designed to replace conventional round wire Compression Springs in space-critical environments.
Technical Parameters:
– Tight load deflection specification
– Custom design options available
Application Scenarios:
– Defense
– Aerospace
– Turbochargers
– Nuclear Power
– Compressors
– Safety Systems
– Pumps
Pros:
– High quality manufacturing
– Over 30 years of industry experience
Cons:
– Limited information on specific technical specifications
– Potentially higher cost for custom designs
Retaining Rings, Wave Springs and Hose Clamps Manufacturer | Rotor Clip
Product Details: Rotor Clip manufactures retaining rings, wave springs, and hose clamps, offering standard and custom parts with precision engineering.
Technical Parameters:
– Retaining Rings: Sizes from .040″ to 47″ (1 mm to 1200 mm)
– Wave Springs: Sizes from .118″ to 24″ (3 mm to 610 mm)
Application Scenarios:
– Used in housing (internal) applications
– Used in shaft (external) applications
Pros:
– High-quality, precision parts with tight tolerances
– Custom solutions available for specific application needs
Cons:
– Limited information on specific material properties
– Potentially higher cost for custom parts
Wave Springs – Lesjöfors – Industrial Springs and Pressings
Product Details: Multi-coil Wave Springs made from flat-rolled spring wire coiled to a helical shape with a sinusoidal wave form.
Technical Parameters:
– Outer spring diameter: 7-250 mm
– Custom dimensions available upon consultation
Application Scenarios:
– Applications requiring a small installed length
– Situations where reduced length by up to 50% compared to conventional springs is…
Pros:
– Compact design allows for space-saving applications
– Standard stock available to meet most requirements
Cons:
– Special versions may require individual consultation
– Limited to specific applications where wave spring characteristics are advantage…
Wave Springs | Wave Spring Manufacturer & Supplier | Contact Us …
Product Details: Wave springs are available in unalloyed steel and stainless steel, with a minimum order value of $20. They are engineered using flat wire and feature multiple waves within each turn.
Technical Parameters:
– Material: Unalloyed spring steel (CK67) and stainless spring steel (EN 10270-3-1…
– Maximum operational temperature: 120° C for unalloyed steel and 250° C for stain…
Application Scenarios:
– Used in smartwatches and medical devices
– Applicable in connectors, clutches, valves, and pumps
Pros:
– Space-saving design allows for reduced mounting dimensions
– Cost-effective due to smaller size and less material usage
Cons:
– Limited to specific load applications due to spring fatigue
– Not suitable for all temperature ranges without load considerations
Wave Springs – Daemar Inc
Product Details: Wave Springs are engineered components designed for various applications, available in both multi-turn and single-turn configurations.
Technical Parameters:
– Multi-turn wave springs provide decreasing spring rates proportional to the numb…
– Single-turn wave springs are ideal for short deflection applications with low to…
Application Scenarios:
– Used in low force applications with large deflections.
– Ideal for narrow radial wall dimensions and light duty applications.
Pros:
– Utilizes nearly half the space compared to helical compression springs while pro…
– Available in various waves and material thicknesses.
Cons:
– May not be suitable for high force applications.
– Limited to specific bore and rod diameters.
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Comparison Table
| Company | Product Details | Pros | Cons | Website |
|---|---|---|---|---|
| Wave Springs – Smalley | Wave springs are flat-wire compression springs designed to optimize space in an assembly, offering the same spring force as traditional round wire coi… | – Reduces spring height by up to 50 percent compared to ordinary coil springs – Compact design fits tight radial and axial spaces, saving production t… | – Limited to specific applications where space optimization is critical – May require custom design for unique applications | www.smalley.com |
| Wave Springs – Rotor Clip | Rotor Clip Wave Springs are highly engineered compression springs designed to save axial and radial space in applications, with sizes ranging from .11… | – Compact design and greater efficiency – Highly customizable and versatile | – May require specific engineering knowledge for optimal use – Potentially higher initial cost compared to traditional springs | www.rotorclip.com |
| Wave Springs – McMaster-Carr | Wave Springs from McMaster-Carr | – Space-saving design – Consistent performance under load | – Limited load capacity options – May require specific installation techniques | www.mcmaster.com |
| Linear Wave Springs – Rotor Clip | Linear Wave Springs are designed for preload or tolerance take-up along a straight groove or channel. They are available in various lengths and thickn… | – Space-saving design compared to traditional springs – Customizable to meet specific application needs | – Limited to specific applications – May require engineering support for customization | www.rotorclip.com |
| REDUX™ Wave Springs – Learn About | Lee Spring | REDUX™ Wave Springs are designed to replace conventional round wire Compression Springs in applications requiring a tight load deflection specificatio… | – Can reduce the size and weight of the assembly by as much as 50% – Offers more deflection with the same load specifications | – Fatigue is a critical consideration for dynamic load applications – Not recommended to compress a wave spring to solid height |
| R&G Springs – Custom Wave Springs Engineer & Manufacturer | Custom Wave Springs designed to replace conventional round wire Compression Springs in space-critical environments. | – High quality manufacturing – Over 30 years of industry experience | – Limited information on specific technical specifications – Potentially higher cost for custom designs | www.rngsprings.com |
| Retaining Rings, Wave Springs and Hose Clamps Manufacturer | Rotor Clip | Rotor Clip manufactures retaining rings, wave springs, and hose clamps, offering standard and custom parts with precision engineering. | – High-quality, precision parts with tight tolerances – Custom solutions available for specific application needs | – Limited information on specific material properties – Potentially higher cost for custom parts |
| Wave Springs – Lesjöfors – Industrial Springs and Pressings | Multi-coil Wave Springs made from flat-rolled spring wire coiled to a helical shape with a sinusoidal wave form. | – Compact design allows for space-saving applications – Standard stock available to meet most requirements | – Special versions may require individual consultation – Limited to specific applications where wave spring characteristics are advantage… | www.lesjoforsab.com |
| Wave Springs | Wave Spring Manufacturer & Supplier | Contact Us … | Wave springs are available in unalloyed steel and stainless steel, with a minimum order value of $20. They are engineered using flat wire and feature… | – Space-saving design allows for reduced mounting dimensions – Cost-effective due to smaller size and less material usage |
| Wave Springs – Daemar Inc | Wave Springs are engineered components designed for various applications, available in both multi-turn and single-turn configurations. | – Utilizes nearly half the space compared to helical compression springs while pro… – Available in various waves and material thicknesses. | – May not be suitable for high force applications. – Limited to specific bore and rod diameters. | daemar.com |
Frequently Asked Questions (FAQs)
What are wave springs and how do they work?
Wave springs are a type of spring that uses a wave-like design to provide a compact and efficient solution for applications requiring force and space savings. They work by compressing and expanding in response to load, offering consistent performance in a smaller footprint compared to traditional coil springs.
What industries commonly use wave springs?
Wave springs are widely used in various industries, including automotive, aerospace, medical devices, and electronics. Their versatility makes them ideal for applications where space is limited but reliable force is needed.
How do I choose the right wave spring supplier?
When selecting a wave spring supplier, consider their experience, product quality, customization options, and customer service. Look for suppliers with a proven track record and positive reviews to ensure you receive reliable products that meet your specific needs.
What materials are wave springs made from?
Wave springs can be made from various materials, including stainless steel, carbon steel, and specialty alloys. The choice of material depends on the application requirements, such as corrosion resistance, strength, and temperature tolerance.
Can wave springs be customized for specific applications?
Yes, many wave spring suppliers offer customization options to meet your specific application needs. You can request different sizes, materials, and load capacities to ensure the wave springs perform optimally in your unique environment.