Are you in the market for a welding manipulator but unsure where to start? Comparing the top supplier factories is crucial to ensure quality and efficiency. Discovering the best options can save you time and money. Dive in to find out which suppliers stand out in the industry!
Automated Welding Manipulators, Robotic Welders & Gantry Systems
Product Details: LJ Welding Manipulators offer fast cycle times, higher welding production rates, and lower labor costs.
Technical Parameters:
– Height & Reach Adjustability
– HMI Display Controls
Application Scenarios:
– Automated GTAW (TIG) Long & Girth Seam Welding
– Integration with Positioners and Turning Rolls
Pros:
– Increased Productivity
– No Skilled Labor Required
Cons:
– Customization may lead to higher costs
– Potential complexity in integration
Weld Manipulators – IRCO Automation
Product Details: IRCO weld manipulators are designed to deliver precision and rigidity when mechanically positioning the welding arc.
Technical Parameters:
– Customized and calibrated welding systems
– Integration with tracking, vision, and control systems
Application Scenarios:
– Pipe and tank/vessel fabrication
– Tanker car manufacturing
Pros:
– Significantly improve welding quality
– Enhance productivity and operator safety
Cons:
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Automated Welding: Column & Boom Manipulators, Robotic Welders & Gantry …
Product Details: Column and Boom Welding Manipulators & Structural Steel Beam Welding Gantry Systems: MIG, Subarc & CMT
Technical Parameters:
– Load Capacity: 250 lbs to 500 lbs
– Boom Stroke: 42″ to 192″; Column Stroke: 58″ to 192″; Speed Range: 5 – 120 in/mi…
Application Scenarios:
– Automated welding of large vessels
– Welding of structural steel beams
Pros:
– Stiff and nearly vibrationless boom for stability
– Ease of use with operator controls
Cons:
– Limited load capacity for larger projects
– Potentially high power requirements
Welding Manipulators | Flux Recovery
Product Details: Mitrowski Welding Equipment offers a variety of new and used welding manipulators, primarily column and boom manipulators, along with elevating side beams and cross slides.
Technical Parameters:
– Horizontal reach: 14 feet
– Vertical travel: 14 feet
Application Scenarios:
– Welding applications requiring precise positioning
– Heavy-duty industrial welding tasks
Pros:
– Large inventory of manipulators available
– Flexible rental options including rent-to-own
Cons:
– Height considerations for installation
– Limited information on specific models
New & Used Advanced Welding Manipulators – Weld Plus
Product Details: Welding manipulators designed for precise control and positioning during welding operations.
Technical Parameters:
– Load capacity: 1000 kg
– Reach: 3 meters
Application Scenarios:
– Automotive manufacturing
– Shipbuilding
Pros:
– Increases welding efficiency
– Enhances weld quality
Cons:
– High initial investment
– Requires skilled operators
Welding Automation and Material Handling Systems | LJ Welding
Product Details: LJ Welding Automation offers a range of welding automation and material handling systems, including manipulators, pipe welding systems, welding positioners, and turning rolls.
Technical Parameters:
– Various capacities ranging from 1 Ton to 100 Tons
– Height adjustable and fixed height options available
Application Scenarios:
– Pipe and spooling fabrication
– Tank and vessel fabrication
Pros:
– High degree of integrity and excellent customer service
– Award-winning research and development ensuring high international standards
Cons:
– Limited information on specific product dimensions
– Potentially high initial investment for advanced systems
New & Used Welding Positioners & Manipulators for Sale – Westermans
Product Details: New & Used Welding Positioners & Manipulators for Sale
Technical Parameters:
– Various machine types available including welding positioners, rotators, and man…
– Load capacities ranging from 2 tons to 30,000 kg
Application Scenarios:
– Pipe welding and fabrication applications
– Industrial welding environments requiring precision and safety
Pros:
– Boosts productivity and safety in welding operations
– Reduces costly re-work and saves time
Cons:
– Initial investment cost may be high for some businesses
– Specific equipment may have limited availability
Weld Automation: Positioners, Turning Rolls, Manipulators | Rent or Buy
Product Details: Red-D-Arc welding positioners, manipulators, turning rolls, and other weld automation products are available for sale, lease, and rent through Red-D-Arc’s global distribution network.
Technical Parameters:
– UL/CSA and CE certification for electrical controls
– Extreme-Duty™ performance and reliability
Application Scenarios:
– Welding of long work pieces around a horizontal centerline
– Pipe welding productivity enhancement
Pros:
– Increases safety and efficiency in welding tasks
– Maximizes quality and consistency in repetitive welding tasks
Cons:
– May require specialized training for optimal use
– Initial investment cost for purchase or lease
Welding Manipulator Manufacturer, OEM & ODM – SENLISWELD
Product Details: Welding manipulator consisting of a welding boom and a column, designed to improve welding operations by enhancing performance and minimizing downtime.
Technical Parameters:
– Load capacity: varies from 300 kg to over 1000 kg depending on the model.
– Reach: can raise up to 10,000 mm with standard measurements ranging from 1 x 1 m…
Application Scenarios:
– Large-scale engine manufacturing.
– Shipbuilding and wind tower production.
Pros:
– Improves efficiency and accuracy in welding tasks.
– Reduces physical strain on welders by automating heavy lifting.
Cons:
– Initial investment can be high for automated systems.
– Manual manipulators may require skilled operators for optimal performance.
Positioning and Welding – Manipulators – Koike Aronson, Inc
Product Details: Adjustable mechanized lift that positions the welding torch for efficient and precise welding.
Technical Parameters:
– Load capacity: 500 lbs
– Mechanism: Chain-driven or ball screw
Application Scenarios:
– Welding in manufacturing
– Tank fabrication
Pros:
– Compact and robust design
– Customizable options for various applications
Cons:
– Limited to specific welding tasks
– Requires maintenance for optimal performance
Related Video
Comparison Table
| Company | Product Details | Pros | Cons | Website |
|---|---|---|---|---|
| Automated Welding Manipulators, Robotic Welders & Gantry Systems | LJ Welding Manipulators offer fast cycle times, higher welding production rates, and lower labor costs. | – Increased Productivity – No Skilled Labor Required | – Customization may lead to higher costs – Potential complexity in integration | www.ljwelding.com |
| Weld Manipulators – IRCO Automation | IRCO weld manipulators are designed to deliver precision and rigidity when mechanically positioning the welding arc. | – Significantly improve welding quality – Enhance productivity and operator safety | – Generic placeholder for cons – Generic placeholder for cons | ircoautomation.com |
| Automated Welding: Column & Boom Manipulators, Robotic Welders & Gantry … | Column and Boom Welding Manipulators & Structural Steel Beam Welding Gantry Systems: MIG, Subarc & CMT | – Stiff and nearly vibrationless boom for stability – Ease of use with operator controls | – Limited load capacity for larger projects – Potentially high power requirements | www.ljwelding.com |
| Welding Manipulators | Flux Recovery | Mitrowski Welding Equipment offers a variety of new and used welding manipulators, primarily column and boom manipulators, along with elevating side b… | – Large inventory of manipulators available – Flexible rental options including rent-to-own | – Height considerations for installation – Limited information on specific models |
| New & Used Advanced Welding Manipulators – Weld Plus | Welding manipulators designed for precise control and positioning during welding operations. | – Increases welding efficiency – Enhances weld quality | – High initial investment – Requires skilled operators | weldplus.com |
| Welding Automation and Material Handling Systems | LJ Welding | LJ Welding Automation offers a range of welding automation and material handling systems, including manipulators, pipe welding systems, welding positi… | – High degree of integrity and excellent customer service – Award-winning research and development ensuring high international standards | – Limited information on specific product dimensions – Potentially high initial investment for advanced systems |
| New & Used Welding Positioners & Manipulators for Sale – Westermans | New & Used Welding Positioners & Manipulators for Sale | – Boosts productivity and safety in welding operations – Reduces costly re-work and saves time | – Initial investment cost may be high for some businesses – Specific equipment may have limited availability | www.westermans.com |
| Weld Automation: Positioners, Turning Rolls, Manipulators | Rent or Buy | Red-D-Arc welding positioners, manipulators, turning rolls, and other weld automation products are available for sale, lease, and rent through Red-D-A… | – Increases safety and efficiency in welding tasks – Maximizes quality and consistency in repetitive welding tasks | – May require specialized training for optimal use – Initial investment cost for purchase or lease |
| Welding Manipulator Manufacturer, OEM & ODM – SENLISWELD | Welding manipulator consisting of a welding boom and a column, designed to improve welding operations by enhancing performance and minimizing downtime… | – Improves efficiency and accuracy in welding tasks. – Reduces physical strain on welders by automating heavy lifting. | – Initial investment can be high for automated systems. – Manual manipulators may require skilled operators for optimal performance. | www.senlisweld.com |
| Positioning and Welding – Manipulators – Koike Aronson, Inc | Adjustable mechanized lift that positions the welding torch for efficient and precise welding. | – Compact and robust design – Customizable options for various applications | – Limited to specific welding tasks – Requires maintenance for optimal performance | www.koike.com |
Frequently Asked Questions (FAQs)
What is a welding manipulator?
A welding manipulator is a device that helps automate the welding process by positioning the workpiece or the welding torch. It enhances precision and efficiency, making it easier to perform complex welds in various industries.
How do I choose the right welding manipulator supplier?
When selecting a supplier, consider their experience, product range, customer reviews, and after-sales support. It’s essential to choose a supplier that understands your specific needs and can provide tailored solutions.
What are the benefits of using a welding manipulator?
Using a welding manipulator increases productivity, improves weld quality, and reduces labor costs. It also minimizes human error and enhances safety by keeping operators at a safe distance from the welding arc.
Can I customize a welding manipulator for my specific needs?
Yes, many suppliers offer customization options to meet your specific requirements. You can discuss your needs with the supplier to ensure the manipulator fits your production processes perfectly.
What maintenance is required for a welding manipulator?
Regular maintenance includes checking and lubricating moving parts, inspecting electrical components, and ensuring proper calibration. Following the manufacturer’s guidelines will help prolong the life of your manipulator and maintain its performance.
