Semi Automatic Tube Filling Machine made in China

The semi automatic tube filling and sealing machine is a highly advanced piece of machinery that is designed for mechanical-electrical integration, using multiple introduction technology and controlled by PLC. This state-of-the-art machine can complete tube feeding, photocell recognition, filling, sealing, date printing, and tube injection automatically and simultaneously, making it an efficient and reliable option for producing paste products.

The machine has a modern shape and strong practicability, making it ideal for use in various industries such as toothpaste, ointment, paste food, cosmetics, hair-dyeing, adhesive, art palette, and more. Its strict adherence to GMP norms and compatible design ensures that it is suitable for both plastic and laminate tubes, making it a versatile option for filling and sealing various types of tubes.

The semi automatic tube filling and sealing machine runs smoothly and is easy to control and change size over, ensuring that it is suitable for producing different kinds of paste products. Its advanced features, including tube feeding, photocell recognition, filling, sealing, date printing, and tube injection, are all controlled by PLC, which ensures optimal accuracy and efficiency during the filling and sealing process.

Overall, the  semi automatic tube filling and sealing machine is a highly efficient and reliable option for producing paste products. With its modern design, advanced features, and adherence to GMP norms, it is an ideal choice for industries looking to optimize their filling and sealing processes for plastic and laminate tubes.

Specifications:

The Semi Automatic  plastic tube filling and sealing machine has a productivity rate of 20-30pcs/min. It can handle tube lengths ranging from 50-200mm (customized) and tube diameters between 10-50mm (change molds). The machine can fill volumes from 8-250ml (change pump) and has a hopper capacity of 40L. The filling accuracy is ±1%.

The machine is controlled by a PLC control system with a touch screen display. It requires a power input of 2KW and can operate on AC380V/220V, 50Hz/60Hz. The overall dimension of the machine is 1200*800*1770mm (LWH), with a weight of 500kg.

The working process includes putting the plastic tube manually into the tube holder, automatic mark location, auto-filling (5-250ml, change filling pump), tube heating, tail shaping & sealing with date printing (8-18characters), tail cutting, and product output. The machine structure is composed of a hopper, PLC & touch screen, photoelectric sensor, working plate, electrical box, and has a width of 800mm.

Overall, the Semi Automatic  plastic tube filling and sealing machine is a versatile and efficient machine that is capable of handling various plastic tube sizes and filling volumes. Its modern design and accurate filling technology make it an ideal option for producing paste products such as toothpaste, ointment, paste food, cosmetics, hair-dyeing, adhesive, art palette, and more.

Features:

The semi automatic tube filling and sealing machine is a feature-rich machine that offers several benefits for accurate dosage and smooth operation. Below are some of its key features:

1. Stainless steel volumetric dosing syringe and Teflon piston seals for accurate dosage: The use of high-quality stainless steel and Teflon materials ensures precise and consistent dosing of the product.
2. Tube lifting at filling station – so that filling nozzle gets inserted inside tube during filling: This feature enables the filling nozzle to be inserted inside the tube during filling, ensuring that the filling process is efficient and effective.
3. Tail cutting by ‘suck-back’ method to prevent dripping of the product after filling: This feature prevents any dripping or oozing of the product after filling, ensuring that the filled tubes are neat and clean.
4. Hot air tool for plastic / laminated tubes (Leister make heater): The hot air tool uses a Leister make heater to provide accurate temperature control, ensuring that the plastic or laminated tubes are sealed properly.
5. PID temperature controller for accurate control of hot air temperature: The PID temperature controller provides accurate temperature control during the sealing process, ensuring that the seals are consistent and reliable.
6. Air supply to air heater through independent blower: The independent blower ensures that the air supply to the air heater is consistent and reliable, providing optimal sealing conditions.
7. Batch code embossing facility within sealing jaws (by using negatively-etched character type fount): This feature allows for easy batch coding of the filled and sealed tubes, providing traceability and quality control.
8. Trimming of plastic / lami tubes at the top end: This feature helps to ensure that the tubes are trimmed neatly and accurately, providing a professional finish.
9. Preset counter: The preset counter enables the operator to keep track of the number of tubes filled and sealed, providing an accurate measure of productivity.
10. No-Tube-No-Fill system: This feature ensures that the machine only fills and seals tubes when there is a tube present, preventing any wastage or errors.
11. Control sensor for non-ejected tubes: The control sensor ensures that any tubes that are not ejected correctly are detected and dealt with promptly, preventing any jams or stoppages in the filling and sealing process.

The semi automatic tube filling and sealing machine offers several features that ensure accurate dosing, efficient filling and sealing, and reliable quality control, making it a great option for producing paste products in various industries.

Advantages:

The tube filling and sealing machine offers several advantages that make it an excellent option for industries looking to optimize their filling and sealing processes. Below are some of its key features:

1. Host with frequency control: The machine’s host uses frequency control, which ensures that it operates smoothly and efficiently, providing optimal speed control during the filling and sealing process.
2. Color positioning: The machine comes with a high-precision drives and stepper motor (servo motor is available as an option), which ensures accurate color positioning of graphics, making it ideal for use in industries where precision is essential.
3. Anti-leak filling nozzle: The machine’s filling nozzle is designed to penetrate deep inside the hose, and there is a bottom-up filling process that prevents leakage or overflow of the product. This design makes the machine suitable for different physical and chemical properties of the filling material requirements. The filling volume can be adjusted using a fine hand wheel placed on the external body, ensuring filling accuracy ≤±1%, cost savings, and truly accurate measurement.
4. Compact structure: The machine has a compact structure that is self-control, and transmission closed, making it easy to operate and maintain.
5. Easy to change tube holder: The machine comes with a tube holder that can be easily changed to accommodate different tube diameters, making it a versatile option for filling and sealing various types of tubes.
6. Material contact parts made of 316 stainless steel: The machine’s material contact parts are made of 316 stainless steel, which is clean, sanitary, and fully compliant with GMP requirements, ensuring optimal hygiene during the filling and sealing process.
7. Adjustable machine speed: The machine speed can be adjusted using an inverter control to suit different production needs, providing flexibility for varying production demands.
8. Height adjustable: The machine’s height can be adjusted directly and conveniently to accommodate different tube sizes, making it easy to use in a variety of different applications.
9. Double cylinder filling volume adjustable: The machine’s filling volume can be easily adjusted using a double cylinder, ensuring efficient and accurate filling, providing optimal control over the filling process.
10. Equipped with safety devices: The machine is equipped with safety devices, including door stop, no tube no filling, and overload protection, ensuring safe operation, reducing the risk of accidents in the workplace.
11. No filling leak: The machine is equipped with an air blow-off device that removes any cream tail, preventing filling leaks.
12. Sealing temperature use (Leister hot air gun): The machine uses a Leister hot air gun to seal the tubes, ensuring optimal sealing conditions. The tail pipe internal heating and cooling external cooling device configuration ensures efficient and reliable sealing.

The tube filling and sealing machine offers several advantages over other machines in the market. Its advanced features ensure accurate dosing, efficient filling and sealing, and reliable quality control, making it a great option for producing paste products in various industries.

FAQ about Semi Automatic Tube Filling Machine

Semi-automatic tube filling machines are a popular choice for many industries that require efficient and accurate filling of tubes. These machines offer a range of benefits, including increased productivity, reduced labor costs, and improved accuracy.

If you’re considering investing in a semi-automatic tube filling machine, you may have some questions about how they work and what features to look for. To help you make an informed decision, we’ve put together a list of frequently asked questions about semi-automatic tube filling machines.

1. What is a semi-automatic tube filling machine?

A semi-automatic tube filling machine is a type of filling machine that is designed to fill tubes with various products, such as creams, gels, pastes, and liquids. These machines are operated manually, with the operator placing the empty tubes into the filling machine and removing them once they are filled.

2. How does a semi-automatic tube filling machine work?

A semi-automatic tube filling machine works by using a piston or rotary pump to fill the tubes with the desired product. The operator places the empty tubes into the machine, and the machine automatically fills them to the desired level. Once filled, the operator removes the tubes from the machine and seals them using a heat sealer or crimping tool.

3. What are the benefits of using a semi-automatic tube filling machine?

Semi-automatic tube filling machines offer a range of benefits, including increased productivity, reduced labor costs, and improved accuracy. These machines can fill tubes quickly and accurately, allowing for higher production rates and reduced labor costs. They also offer improved accuracy, ensuring that each tube is filled to the desired level.

4. What types of products can be filled using a semi-automatic tube filling machine?

Semi-automatic tube filling machines can be used to fill a wide range of products, including creams, gels, pastes, and liquids. These machines are commonly used in industries such as cosmetics, pharmaceuticals, and food production.

5. What features should I look for in a semi-automatic tube filling machine?

When choosing a semi-automatic tube filling machine, it’s important to consider factors such as the filling speed, accuracy, and ease of use. Look for a machine that offers adjustable filling speeds and volume controls, as well as a user-friendly interface. It’s also important to choose a machine that is easy to clean and maintain.

In conclusion, semi-automatic tube filling machines offer a range of benefits for industries that require efficient and accurate filling of tubes. By considering factors such as filling speed, accuracy, and ease of use, you can choose a machine that meets your specific needs and helps improve your production process.

Semi Automatic Tube Filling Machine Work Process

Semi-automatic tube filling machines are designed to fill different types of tubes with different products including creams, gels, ointments, lotions, and toothpaste. These machines are essential in the cosmetic, pharmaceutical, and food industries. A semi-automatic tube filling machine is perfect for small to medium-sized businesses that require reliable and efficient production.

The work process of a semi-automatic tube filling machine involves the following stages:

1. Tube Feeding

The tubes are manually loaded into the tube holder. The tube holder is designed to hold different tube sizes and shapes. The tube holder then moves to the filling station.

2. Filling

The filling station is where the tubes are filled with the product. The filling nozzle is designed to fill the tubes accurately and with the required amount of product. The filling volume can be adjusted based on the product requirements. The filling nozzle is then retracted, and the tube holder moves to the next station.

3. Sealing

The sealing station is where the tubes are sealed. The sealing process involves heating the tube material to melt the plastic and create a seal. The sealing station ensures that the product does not leak from the tube.

4. Trimming

The trimming station is where the excess tube material is trimmed off. The trimming process is essential to provide a neat and professional appearance to the filled tubes. The trimmed tubes are then ejected from the machine.

5. Cleaning

The cleaning station is where the machine is cleaned after use. The cleaning process involves flushing the machine with water to remove any product residue.

Semi-automatic tube filling machines are designed to be user-friendly and easy to operate. The machines are equipped with a control panel that allows the operator to adjust the filling volume, filling speed, and other parameters. The machines are also designed to be easy to clean and maintain.

In conclusion, a semi-automatic tube filling machine is an essential piece of equipment for small to medium-sized businesses in the cosmetic, pharmaceutical, and food industries. The work process of a semi-automatic tube filling machine involves tube feeding, filling, sealing, trimming, and cleaning. These machines are reliable, efficient, and easy to operate.

Selling points:
– High precision and accuracy
– Versatile and flexible
– User-friendly and easy to operate
– Durable and hygienic construction
– Compatible with a wide range of tube sizes and materials

Guides:
– User manual with step-by-step instructions
– Technical support and assistance from our team of experts
– Training sessions for operators and maintenance staff

Semi Automatic Tube Filling Machine User manual with step-by-step instructions 

For those in the pharmaceutical, cosmetic, or food industries, a semi-automatic tube filling machine is an essential piece of equipment. It can help to save time and money by automating the process of filling tubes with various substances, such as creams, gels, and pastes. However, to get the most out of your machine, you need to understand how to use it properly. That’s where a user manual with step-by-step instructions comes in.

A user manual is a document that provides information and guidance on how to use a product. In the case of a semi-automatic tube filling machine, the user manual should cover everything from initial setup and installation to routine maintenance and troubleshooting. It should also include detailed instructions on how to operate the machine and fill tubes correctly.

Here are some of the key sections that should be included in a semi-automatic tube filling machine user manual:

1. Introduction: This section should provide a brief overview of the machine, including its purpose, features, and specifications.

2. Safety precautions: It’s essential to include a section on safety precautions to ensure that users operate the machine safely. This section should cover topics such as electrical safety, machine maintenance, and handling hazardous materials.

3. Installation: This section should provide step-by-step instructions on how to install the machine, including electrical connections and assembly.

4. Operating instructions: This section should cover all aspects of operating the machine, including setting up the tube, filling the tube, and sealing the tube.

5. Troubleshooting: This section should provide guidance on how to troubleshoot common problems that may arise while using the machine.

6. Maintenance: This section should provide information on how to maintain the machine to ensure it operates correctly and lasts for an extended period.

In summary, a semi-automatic tube filling machine user manual is an essential tool for anyone who uses this kind of equipment. It provides vital information and guidance on how to use the machine safely and effectively, which can help to save time and money in the long run. By following the step-by-step instructions in the manual, you can ensure that you get the most out of your machine and that it lasts for many years to come.